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Ninjajim76
Original Poster
42 posts
42 months
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Thought I'd drop this one into the ether and see if it's something that's already been thought of (and has anyone actually put it into practice), and what people's thoughts on it are.
With the ongoing drive for ever more efficient engines with reduced emmissions, performance manufacturers seem to all be reducing engine capacity, favouring the benefits of forced induction to make up the deficit in power.
Looking back many years to the experimental days of motorsport, it was often the case where cars were powered by very small (compared with the V8s and V10s of today) capacity engines with massive turbos. The obvious downside to this was the huge turbo-lag these engines suffered from as they struggled to build sufficient exhaust pressure to make the turbo work.
Given that we now see an emergence of hybrid technology in the performance car world, has any thought been given to something like this:
Small capacity engine, big turbo. To overcome turbo-lag (which is only momentary) include electric direct drive into the gearbox (with a slipper clutch between IC engine and gearbox to deal with power drop as lag kicks in), powered via a high energy discharge system (much like a slow discharge capacitor) backed up by a generator on the gearbox, batteries (would not need to be as big as in other hybrids (they would not provide constant drive) and could be charged while cruising), and possibly a KERS style system.
This would allow consistent power through the gearbox, overcoming the problem of significant turbo-lag. I don't know how it would compare to a progressive forced-induction system (such as a supercharger or smaller sequential turbo), but I suspect with the state of modern electric drive technology, it could be more efficient.
Thoughts?
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Max_Torque
4,890 posts
87 months
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It would never happen like that.
You are adding massive (and i mean massive) cost to the platform simple to minimise lag? Once you have a high voltage electrical traction system (and it will need to be HV to get the specific power required) then you may as well upsize the system to get all the other benefits (like low speed electric cruise capability and all the economy benefits that come with it)
With dual varriable cam timing, better control of spark, fuel and throttle, added to electronically controlled varriable geometery dual scroll turbochargers there is no need for such complicated (and costly!) arrangements simple to help reduce lag. (OEM's tend to just fit a sequential boosting system when they want a very broad torque band, which only really costs you the price of a turbo and a couple of air system valves etc)
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annodomini2
4,804 posts
121 months
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Garret have been working for some time on an electrically assisted turbocharger (others probably aswell).
You have much less mass to accelerate, smaller motor + less energy = smaller battery, less weight and less cost.
However their development backed off as a number of improved technologies combined are having the same effect.
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davepoth
20,179 posts
69 months
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Next BMW M3 may feature this technology, the new F1 engines too.
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Richyvrlimited
1,143 posts
33 months
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BorgWarner have a pretty damn clever idea Valve Event Modulated Boost http://www.greencarcongress.com/2012/05/vemb-20120...Bear in mind that BW turbos are wiping the floor with equivalent spec Garrets WRT spool AND top end simultaneously already, hybrid solutions may not really be required.
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SuperchargedVR6
920 posts
90 months
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If I understand the diagram correctly, does that not mean exhaust gas (albeit cooled) is being pumped back into the intake?
Yes, the BW EFR turbos are incredible. I very nearly bought one to replace my ageing Garret GT3582R, but decided on a high hp n'asp project instead. I could have gone up an equivalent Garrett size with the EFR and still spooled quicker. They're not cheap though!
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Evoluzione
960 posts
113 months
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Max_Torque said: It would never happen like that.
With dual variable cam timing, better control of spark, fuel and throttle, added to electronically controlled variable geometery dual scroll turbochargers there is no need for such complicated (and costly!) arrangements simple to help reduce lag. (OEM's tend to just fit a sequential boosting system when they want a very broad torque band, which only really costs you the price of a turbo and a couple of air system valves etc) + an increase in CR coupled with a cleverly designed ant-det piston and combustion chamber.
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Richyvrlimited
1,143 posts
33 months
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SuperchargedVR6 said: If I understand the diagram correctly, does that not mean exhaust gas (albeit cooled) is being pumped back into the intake?
Yes, the BW EFR turbos are incredible. I very nearly bought one to replace my ageing Garret GT3582R, but decided on a high hp n'asp project instead. I could have gone up an equivalent Garrett size with the EFR and still spooled quicker. They're not cheap though! Yeah it does, but every single car out there with EGR recirculates exhaust back into the intake. Reduces pumping losses at cruise, reduces n0x, improves MPG etc
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davepoth
20,179 posts
69 months
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Richyvrlimited said: Yeah it does, but every single car out there with EGR recirculates exhaust back into the intake.
Reduces pumping losses at cruise, reduces n0x, improves MPG etc And that's been happening for 40 years or more.
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chuntington101
4,079 posts
106 months
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SuperchargedVR6 said: If I understand the diagram correctly, does that not mean exhaust gas (albeit cooled) is being pumped back into the intake?
Yes, the BW EFR turbos are incredible. I very nearly bought one to replace my ageing Garret GT3582R, but decided on a high hp n'asp project instead. I could have gone up an equivalent Garrett size with the EFR and still spooled quicker. They're not cheap though! Really? I haven't heard many people using them. In fact most people are opting for the precission billet wheeled jobies from what I have seen. Seem to be a really go turbo. Also heard of several EFR turbos eating themselves!
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chuntington101
4,079 posts
106 months
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Max_Torque said: With dual varriable cam timing, better control of spark, fuel and throttle, added to electronically controlled varriable geometery dual scroll turbochargers there is no need for such complicated (and costly!) arrangements simple to help reduce lag. (OEM's tend to just fit a sequential boosting system when they want a very broad torque band, which only really costs you the price of a turbo and a couple of air system valves etc) Max what do you thing is holding up VGT on petrol engines? Is it really just overcoming the higher EGTs? Obviously diesels have had them for ages.
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DaveL485
2,426 posts
67 months
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SuperchargedVR6 said: I very nearly bought one to replace my ageing Garret GT3582R, I'm after one of those, any recommendations on where to buy? (or are you selling your old one?)
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SuperchargedVR6
920 posts
90 months
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chuntington101 said: Really? I haven't heard many people using them. In fact most people are opting for the precission billet wheeled jobies from what I have seen. Seem to be a really go turbo. Also heard of several EFR turbos eating themselves! I believe it's BW's first foray into the aftermarket, so the EFRs haven't been around long but everyone I know who's used one says the same thing: quicker spool and more power than the equiv' Garrett. The really neat thing about them from an installation POV is the built-in WG and BOV. Haven't heard of any failing personally. DaveL485 said: I'm after one of those, any recommendations on where to buy? (or are you selling your old one?) I sold it ages ago  Obviously you'll be wanting to avoid the rip off merchants, Owen Developments, but I think TurboDynamics sell them at a reasonable price. I used to use a company who bulk ordered kit from America and a GT3582R would be £1000 to my door, which was a great price. Sadly they went under last year :-(
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otolith
19,738 posts
74 months
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I get the impression most drivers don't care about lag so long as they get boost from low revs. Some drivers don't seem to notice it, even when it's bloody obvious. I've seen online reviews of the 9-5 Aero like the one we've got claiming it's got no lag. Erm...
As turbocharging becomes the norm rather than the exception, I think more and more drivers will just accept it, knowing nothing better, and the need to further reduce it will become less important.
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Richyvrlimited
1,143 posts
33 months
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SuperchargedVR6 said: chuntington101 said: Really? I haven't heard many people using them. In fact most people are opting for the precission billet wheeled jobies from what I have seen. Seem to be a really go turbo. Also heard of several EFR turbos eating themselves! I believe it's BW's first foray into the aftermarket, so the EFRs haven't been around long but everyone I know who's used one says the same thing: quicker spool and more power than the equiv' Garrett. The really neat thing about them from an installation POV is the built-in WG and BOV. Haven't heard of any failing personally. http://www.miataturbo.net/build-threads-57/soviet-russia-car-build-you-61522/page4/ You may need to be a member to see that bit, I'm not sure Cliffs: EFR6258 on an MX5 makes 318 wheel/hp at 18-19psi, 200ft/lbs of torque at 3k. An equivalent car with a Garrett 2871 makes 50-60wheel/tq LESS at the same rpm. Re failures, there's an issue with the turbine wheels not being made of the correct quality and they fall off. BW are aware of the issue and are honouring all warranties and replacing turbos FOC.
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SuperchargedVR6
920 posts
90 months
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Blimey, that's not good! Glad you mentioned that now 
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chuntington101
4,079 posts
106 months
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Has anyone seeny honeywell axel flow turbine wheels and 'dual boost' twin sided compressor wheel? looks pretty intresting and should be pretty fast spooling.
Chris.
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snowmuncher
714 posts
33 months
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Richyvrlimited said: EFR6258 ... Garrett 2871 Garrett also have a new range of turbo's out, the GTX series From what little I've seen so far, they go head to head with the EFR's urquattroGus has just fitted a GTX2867R to his QuattroI'm keenly interested in this as I've got a 2.0L engine which is currently being fitted up with a GT3071R But as I understand it both EFR and GTX are Vband only ?
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DaveL485
2,426 posts
67 months
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snowmuncher said: I'm keenly interested in this as I've got a 2.0L engine which is currently being fitted up with a GT3071R Me too (2.0 lump), now watching with interest on these new GTX things!
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SuperchargedVR6
920 posts
90 months
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Yeah V Band only. I like V bands. Gas tight and secure. I've seen a few high boost road cars have their silencers pushed off when using regular slip joints and clamps. The GT3071R is a gearbox breaker  Lovely turbo. I lost mine from sucking something in through the intake 
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