E12 M535i

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Discussion

Output Flange

16,798 posts

211 months

Thursday 10th April 2014
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benjj said:
Is the manifold not an extra 1/4''?
It does nothing for performance. I bought some other stuff from them recently, and have never heard such ridiculous performance claims - apparently one of their cams and chips could give me 270-280bhp on my M30. My. Arse.

benjj

6,787 posts

163 months

Thursday 10th April 2014
quotequote all
I wouldn't expect to get any gains what so ever from a manifold itself, but combined specifically with polished & ported head plus a cam swap (and middle box delete) it would surely allow the other bits to do their thing to the best of their ability?

mark.c

1,090 posts

180 months

Thursday 10th April 2014
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Output Flange

16,798 posts

211 months

Thursday 10th April 2014
quotequote all
benjj said:
I wouldn't expect to get any gains what so ever from a manifold itself, but combined specifically with polished & ported head plus a cam swap (and middle box delete) it would surely allow the other bits to do their thing to the best of their ability?
I've done all that on my M30 and it gave exactly nothing. Took it elsewhere for a Unichip and live mapping and that got me some.

benjj

6,787 posts

163 months

Thursday 10th April 2014
quotequote all
This is going to bankrupm me.

Mark - nice. I'm doomed smile

Olly, thanks, will spend everything I've got on that tonight.

benjj

6,787 posts

163 months

Thursday 10th April 2014
quotequote all
Output Flange said:
I've done all that on my M30 and it gave exactly nothing. Took it elsewhere for a Unichip and live mapping and that got me some.
You did full head work and cam swap and got nada?

blueb10

172 posts

134 months

Thursday 10th April 2014
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Wait until you get the head off, I bet you that it is the head gasket.
Did the engine builder skim the head and if so did they use the thicker gasket?
The head gasket can go without showing the usual symptoms, it usually goes between the combustion chambers.
This happened to me years ago when I rebuilt mine. I feared the worst and mine had been treated to a new head!
Put it back together with the correct gasket and never had another problem and is believed to be still running.
Not much help I know but hope you get it sorted.

benjj

6,787 posts

163 months

Thursday 10th April 2014
quotequote all
The head was definitely skimmed, by how much I don't know (Olly?)

If you're right I'll buy you a cyber beer smile

benjj

6,787 posts

163 months

Thursday 10th April 2014
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I think you'll find that he actually mugged you wink

e21Mark

16,205 posts

173 months

Thursday 10th April 2014
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I opted for some flow work, e34 valves (1mm bigger) and a Cat fast road camshaft. Schrick were too expensive for me. I also went with the Fritz manifold and triple 45's, as the old injection is a limiting factor when it comes to performance gains. This lot was crammed into an e21 though obviously. wink Fritz talk utter ste when it comes to their performance gains etc. Even the manifold I bought from them had to be modified to fit properly. I would suggest www.zeroexhausts.co.uk as their work is top draw. I'm fitting their manifold to my e30 M3, but I'd happily have one on the wall in the lounge. smile















Edited by e21Mark on Thursday 10th April 21:36

benjj

6,787 posts

163 months

Thursday 10th April 2014
quotequote all
Jesus wept. That looks so awesome.

What sort of grrrrrrrunt is it producing?

johnfm

13,668 posts

250 months

Thursday 10th April 2014
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benjj said:
Jesus wept. That looks so awesome.

What sort of grrrrrrrunt is it producing?
Just get it working! It goes well enough as it is!

e21Mark

16,205 posts

173 months

Thursday 10th April 2014
quotequote all
benjj said:
Jesus wept. That looks so awesome.

What sort of grrrrrrrunt is it producing?
Around 260 brake. Some great induction noise too.

Another option is m88 ITB's using inlet adaptors that are available from Germany.

I wouldn't be surprised if you just had a failed head gasket though.

benjj

6,787 posts

163 months

Friday 11th April 2014
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Michael fixed that when I was away. I'll ask him - am over at workshop this morning to take the head off the E12, then back home to prep the Porsche before I leave for France at small o' clock for a rally. Busy day.

Feeling positive. This beemer will capitulate and will be simply epic.

Output Flange

16,798 posts

211 months

Friday 11th April 2014
quotequote all
e21Mark said:
Around 260 brake. Some great induction noise too.

Another option is m88 ITB's using inlet adaptors that are available from Germany.

I wouldn't be surprised if you just had a failed head gasket though.
Out of interest, which dyno did you test it on?

I've looked into the M88 ITB option, but couldn't find any for sale. If you see a set...

benjj

6,787 posts

163 months

Tuesday 15th April 2014
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Think we've nailed down the problem today.

Head off:



The HG was fine if a little on the fat side meaning overall compression was reduced. The bores hadn't been honed during the rebuild and there is a bit of a lip on each thrust side but not a total catastrophe. What was poor was the work done by Olly's garage, wish I could name & shame the s but I don't know who they were! Gaskets on the intake and exhaust manifold mixed. I don't mean they got the sides wrong, 2 exhaust and one inlet gasket on one side, the opposite on the other. These are plainly different gaskets. wkers.





Now the good bit. Both inlet and exhaust valves on Cylinder 1 are jiggered. Michael filled with oil and said we'd leave overnight. However just 10 minutes later the level had dropped and you could see in the ports that both were leaking. wkers. Not entirely sure if they're bent or they've not been lapped in (properly if at all) but either way it explains the 25% drop in compression on that pot.

So, €300 spent on replacement parts plus labour, this is going to be a biiiiiig job.

bds.

e21Mark

16,205 posts

173 months

Tuesday 15th April 2014
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I have to say, that's a pretty poor show on the part of the garage that took Olly's money. It should be them footing the bill to right their wrongs!

mark.c

1,090 posts

180 months

Tuesday 15th April 2014
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Agree, that's bad drills. Gotta be worth a call to the garage if you find out who did the work.

blueb10

172 posts

134 months

Tuesday 15th April 2014
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Sorry to hear it was more than the head gasket. At least while you have it apart you can make sure it is done properly this time and have some peace of mind.
Hope all goes well and it doesn't cost you too much.

benjj

6,787 posts

163 months

Tuesday 15th April 2014
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Oh I'm not upset with Olly, as he said you just can't rely on people masquerading as experts. Plus this is a big boys game, we all know the rules.

Re a comment above: the HG was fine, albeit a little thick but doing its job perfectly. The real shame is I now need to replace £200 worth of perfectly fine gaskets just to get to the fking valves!