SEAT Ibiza - rwd turbo

SEAT Ibiza - rwd turbo

Author
Discussion

grenpayne

1,988 posts

162 months

Sunday 21st September 2014
quotequote all
Fascinating thread, keep up the good work and can't wait to see it finished!

anonymous-user

Original Poster:

54 months

Sunday 21st September 2014
quotequote all
Podie said:
Firstly, really nice to meet you yesterday.

Incredible amount of data goes into these things - quite staggering to realise just how much work goes into a power steering pump!

Glad you've got the data you need, but should you need more, you know where to find me and the the citrus Focus smile
beer

edc

9,234 posts

251 months

Sunday 21st September 2014
quotequote all
Nice to check back in on this thread. I've still got the glass and electric window mechanisms from your car in my garage from nearly some 10 years ago wink !

lufbramatt

5,342 posts

134 months

Monday 22nd September 2014
quotequote all
I do love reading through a good weldathon build thread, but this is really taking it to the next level. Stunning work.

anonymous-user

Original Poster:

54 months

Tuesday 23rd September 2014
quotequote all
edc said:
Nice to check back in on this thread. I've still got the glass and electric window mechanisms from your car in my garage from nearly some 10 years ago wink !
Been a while eh! No idea where the last 10years has disappeared to ;-)


Spent a fun hr rolling around on the floor yesterday making brackets to hold the differential output shaft speed sensors:


One on each halfshaft output, means i can now log cross axle differential velocity into the Chassis Dynamics control module. Made life easy for myself using a signal generator to calibrate the input channels for these pulse sensors:


As usual, it's a balancing act between resolution, range, accuracy and noise rejection, so using a signal generator that can add "arbitary noise" to it's output makes the selection and calibration of noise rejection / smoothing digital filters much easier. Eventual aim to to use "brake steer" a-la mclaren as a yaw control parameter ;-)


Fastdruid

8,631 posts

152 months

Wednesday 24th September 2014
quotequote all
Max_Torque said:
Due to space constraints with the tight engine packaging, i use a TRW Electrohydraulic PAS pump, "borrowed" from a Ford Focus ST. This runs into my GrpA Cossie steering rack (only 1.2 turns Lock to Lock).

The TRW pump takes vehicle and engine speed and handwheel rate over CAN, and changes it's pump speed to suit, and although i have had this working, i've never been happy with the way it responds in my car, with a steering system quite different from the original ST.
I know someone at TRW who works on EHPAS if you have any other queries on it I could ask, although no promises as some stuff he may not be allowed to answer. smile

anonymous-user

Original Poster:

54 months

Wednesday 24th September 2014
quotequote all
Fastdruid said:
Max_Torque said:
Due to space constraints with the tight engine packaging, i use a TRW Electrohydraulic PAS pump, "borrowed" from a Ford Focus ST. This runs into my GrpA Cossie steering rack (only 1.2 turns Lock to Lock).

The TRW pump takes vehicle and engine speed and handwheel rate over CAN, and changes it's pump speed to suit, and although i have had this working, i've never been happy with the way it responds in my car, with a steering system quite different from the original ST.
I know someone at TRW who works on EHPAS if you have any other queries on it I could ask, although no promises as some stuff he may not be allowed to answer. smile
TBH, i doubt he'd want to answer anything officially, and even un-officially i suspect he'd keep quiet! With the proliferation of networked embedded control in passenger cars and after some recent high profile 'Hacking' cases where insider info was almost certainly used, most automotive OEMs and Tier1/2/3s are now pretty good at guarding their data............


Pretty much the only think i don't know is the CAN protocol to reflash/code the pump module to change it's internal characteristic maps. However, as i use my chassis dynamics module to drive the unit (send it commands over CAN) i can effectively modify the units response by sending it modified data. ie, if i want more assistance vs vehicle speed, i just send it a lower than true vehicle speed and vise versa ;-)

anonymous-user

Original Poster:

54 months

Wednesday 24th September 2014
quotequote all
Ok, every car, no matter how well designed & built has gotta have a bodge somewhere. Well, here's mine:



Yup^^^ that horrible mess of brackets and mounts is the cough, MOT, cough mechanical handbrake system. Mounted on the differential input shaft it's a brembo mech handbrake caliper clamping a custom "disc". I've not decided what i'm going to actuate it with yet, either just a std lever mounted on the sill side of the drivers seat but possibly with an electronic actuator to avoid having to sort out the cable run into the cabin etc.

Luckily, you can't see it normally as it's hidden between diff and gearbox:


(there's a proper "flyoff" hydraulic handbrake to use for turning round duties....... ;-)



leglessAlex

5,435 posts

141 months

Wednesday 24th September 2014
quotequote all
This is all excellent stuff.

There should be a car made by a PH 'dream team' consisting of yourself, CamMoreRon, andygtt, mwstewart and PhillipM.

PhillipM

6,517 posts

189 months

Wednesday 24th September 2014
quotequote all
That sounds like either:

a) A hell of a piss-up.
b) A hell of an arguement.

CamMoreRon

1,237 posts

125 months

Wednesday 24th September 2014
quotequote all
I would say a hell of a piss-up followed by a hell of an argument followed by hugging it out.

Ranger 6

7,050 posts

249 months

Wednesday 24th September 2014
quotequote all
rofl

and all the other argumentsdiscussions

anonymous-user

Original Poster:

54 months

Wednesday 24th September 2014
quotequote all
I'll put kettle on while you lot get started then....... ;-)

shoehorn

686 posts

143 months

Wednesday 24th September 2014
quotequote all
PhillipM said:
That sounds like either:

a) A hell of a piss-up.
b) A hell of an arguement.
Or both.

PhillipM

6,517 posts

189 months

Wednesday 24th September 2014
quotequote all
Max_Torque said:
I'll put kettle on while you lot get started then....... ;-)
Congratulations, you just volunteered to be official Tea bh™ of the ensemble.

anonymous-user

Original Poster:

54 months

Thursday 25th September 2014
quotequote all
PhillipM said:
Max_Torque said:
I'll put kettle on while you lot get started then....... ;-)
Congratulations, you just volunteered to be official Tea bh™ of the ensemble.
No probs! Based on my current progress on my Ibiza, i'll have the first hot steaming cup of tea ready for October. 2018. ;-)

CamMoreRon

1,237 posts

125 months

Thursday 25th September 2014
quotequote all
I guess most of that wait will be due to running calibration on the kettle?

PhillipM

6,517 posts

189 months

Thursday 25th September 2014
quotequote all
He'll have different voltage and current maps to take account of the climatic conditions, with a factor for the limescale buildup and current water salinity levels.


anonymous-user

Original Poster:

54 months

Thursday 25th September 2014
quotequote all
One sugar or two?? ;-)


And just to prove i can do things that don't involve a laptop, today i properly hung the rear bumper and added a nice pair of red "rally" mudflaps!




rhinochopig

17,932 posts

198 months

Thursday 25th September 2014
quotequote all
Apologies MT, I've kind of lost track with this thread. Are you running an yaw influenced active diff on this or are you using active braking?