LS2 Tamora starter removal & refit.

LS2 Tamora starter removal & refit.

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Don1

Original Poster:

15,945 posts

208 months

Wednesday 6th November 2013
quotequote all
Jesus. What a ball-ache. Well, I've done it (finally), so massive thanks to Andy at APM for giving me the information needed. This is what happened...

So the starter motor is jammed up against the firewall. There is no airflow around it, so it gets very, very hot. So hot it will conk out. Joy.

Pic of the dead starter motor in place.


Removal of it was a bundle of laughs as you can imagine, but after a lot of WD-40, swearing, a few skinned knuckles and the like, we are to the point of the locating bolts being removed and bringing it up the small space, with all the wires still attached.

Had to make sure the pic was taken so I knew how it came out.


Removal of the wires. Now I am a technical numpty, and had to make sure I could remember which wires went in which series, in case it was important.


In the photos you'll see that the oil filler cap is back on - you have to take it off to get the motor out....

So the dead motor went off to competition supplies (http://www.competitionsupplies.com/), and I started looking around for something that will stop this happening again. I found on American sites this = ThermoTec blankets for LS starter motors. http://www.thermotec.com/products/14510-starter-he...

Now, it's a very reasonable $30 or so, but throw in $50 shipping.... it doesn't look so good! Step forward Andy Robinson Racecars http://www.robinson-race-cars.co.uk/ who were able to source it in the UK for not a large amount more than the $30 it costs. Very nice, very good (and some amazing work done - have a look through their galleries).

After a long time the starter came back, and I went to fit it.... dear Lord, what a palaver! Eventually I found it was best to get the motor down onto the transmission case, fit the wires, then try to wrangle the locating bolts back into place. Now, a top tip here, if the bolts don't tighten any more, it doesn't mean that the starter is properly in position. It could mean that the starter is a few mm above it's desired position, therefore the starter won't engage the flywheel. loser

So, finally tightened, checked and the car runs! Finally....


No pics yet of the thermal blanket being in place, I think I'll save that for another day... rolleyes

I hope this helps someone with theirs, or makes someone else realise that they aren't the biggest numpty in the world... there's worse out there! biglaugh

flyingdutchie

857 posts

194 months

Wednesday 6th November 2013
quotequote all
Swap to a T56 (do not know where ls starter sits with a tko600) and make an end to the results of a bad conversion!

Don1

Original Poster:

15,945 posts

208 months

Wednesday 6th November 2013
quotequote all
After all that hard work??? hehe

Brummmie

5,284 posts

221 months

Wednesday 6th November 2013
quotequote all
flyingdutchie said:
Swap to a T56 (do not know where ls starter sits with a tko600) and make an end to the results of a bad conversion!
It looks like it has a strange convertor plate? I have a TKO 600 and i fit the starter in the standard position, so access from the bottom.
T56 will mean ground clearance will be compromised.

flyingdutchie

857 posts

194 months

Wednesday 6th November 2013
quotequote all
You stil have the same problem with ste starter. Doesn't your ECU get too hot?

SteveSPG

2,120 posts

202 months

Thursday 7th November 2013
quotequote all
i think thats a t5 box?? hence the adaptor plate to use the tvr bell housing and clutch??

i run a 6060 in the griff, it does push the exhaust a tad lower...not been an issue to date, however i reckon the exhaust in the centre now sits about as low as the chassis does on a friends sag when i measured...

Walford

2,259 posts

166 months

Thursday 7th November 2013
quotequote all
why do you run with the oil filler neck at the back, just turn the rocker cover round, they fit both ways

Don1

Original Poster:

15,945 posts

208 months

Friday 8th November 2013
quotequote all
Interesting, I had no idea. It was built like this...

spitfire4v8

3,991 posts

181 months

Friday 8th November 2013
quotequote all
That's a tilton cerbera starter motor mounted on a very early cerbera bellhousing .. so you also have a small ring gear lever effect making the starter do more work even than it does in a cerbera and they're marginal in that application. You are in for a world of pain. Everyone else with that same engine swap by that person is changing to proper gearbox and bellhousing and starter. my advice is to do the same.

Don1

Original Poster:

15,945 posts

208 months

Friday 8th November 2013
quotequote all
Don't worry - as soon as I can get it all done at once.... it will get all done at once! (Along with the fly by wire throttle and a few other bits).

Walford

2,259 posts

166 months

Friday 8th November 2013
quotequote all
Don1 said:
Don't worry - as soon as I can get it all done at once.... it will get all done at once! (Along with the fly by wire throttle and a few other bits).
Why do you want fly by wire throttle, other than cruise control, i dont see the point,


Walford

2,259 posts

166 months

Friday 8th November 2013
quotequote all
spitfire4v8 said:
That's a tilton cerbera starter motor mounted on a very early cerbera bellhousing .. so you also have a small ring gear lever effect making the starter do more work even than it does in a cerbera and they're marginal in that application. You are in for a world of pain. Everyone else with that same engine swap by that person is changing to proper gearbox and bellhousing and starter. my advice is to do the same.
That was the smart way to do the conversion "anybody can do it by chucking money at it"

Don1

Original Poster:

15,945 posts

208 months

Friday 8th November 2013
quotequote all
Walford said:
Why do you want fly by wire throttle, other than cruise control, i dont see the point,
My throttle response is horrible, a really nasty way to drive. Poor manners generally around the car, compared to another retro-fitted one I have seen.

Brummmie

5,284 posts

221 months

Friday 8th November 2013
quotequote all
Don1 said:
My throttle response is horrible, a really nasty way to drive. Poor manners generally around the car, compared to another retro-fitted one I have seen.
Have a word with Craig at Dyno Torque, he has put a few conversions right, from more than one converter, you can have a ride in one of the cable cars and see how they can drive.

Don1

Original Poster:

15,945 posts

208 months

Friday 8th November 2013
quotequote all
Cheers, much appreciated.

Walford

2,259 posts

166 months

Friday 8th November 2013
quotequote all
If you went GM ecu and FBW you might find it a bit to refined for a Tiv I would look at Emerald first

Don1

Original Poster:

15,945 posts

208 months

Friday 8th November 2013
quotequote all
I have Emerald....

jr6yam

1,303 posts

183 months

Friday 8th November 2013
quotequote all
I'd be looking at getting rid of those rubbish blue crimp connectors and terminating the wires properly

Don1

Original Poster:

15,945 posts

208 months

Friday 8th November 2013
quotequote all
There are lots of things about the car I could will change. Baby steps - I am a technical numpty and not made of money. smile

jellison

12,803 posts

277 months

Saturday 9th November 2013
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Me, I would never have fly by wire. Does LS1/6 manual throttle not work fine?

What if manual do you have if not the above?