Brakes gone soft after Track Day?

Brakes gone soft after Track Day?

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Mr OCD

Original Poster:

6,388 posts

211 months

Wednesday 16th April 2014
quotequote all
Having issues with the brakes on the R1 ... at the weekend I swapped the pads out as they were getting low and chucked some Ferrodo pads I had sitting on the bench... bedded them in on the commute ready for the track day.

On track for the first couple sessions they were fine with a solid lever but gradually I was having to pull the brakes harder with each lap and started to get hand cramp as the lever was softening ... came in and as the bike cooled the lever stiffened slightly but was still softer than usual...

At lunch swapped the pads out for some SBS RS and note the Ferrodo pads were glazed to hell - look like they had overheated / faded? ... now have braking power but the lever was still softer than usual but managed fine on track.

Last night putting the bike back into road trim I gave the brakes a quick bleed... the lever is still a bit soft.

Any ideas?

Fluid a year old now so reckon a full fluid change wouldn't hurt but other than that I'm out of ideas.


Fleegle

16,689 posts

176 months

Wednesday 16th April 2014
quotequote all
Glazing can be a bit of an issue from time to time due to the heat, normally sorted by rubbing flat across the garage floor and cleaning with brake cleaner to wash the dust out.

Sounds to me more like your fluid is past its best

Mr OCD

Original Poster:

6,388 posts

211 months

Wednesday 16th April 2014
quotequote all
Fleegle said:
Glazing can be a bit of an issue from time to time due to the heat, normally sorted by rubbing flat across the garage floor and cleaning with brake cleaner to wash the dust out.

Sounds to me more like your fluid is past its best
Will swap the fluid out tonight then. Cheers.

cjb1

2,000 posts

151 months

Wednesday 16th April 2014
quotequote all
Mr OCD said:
Fleegle said:
Glazing can be a bit of an issue from time to time due to the heat, normally sorted by rubbing flat across the garage floor and cleaning with brake cleaner to wash the dust out.

Sounds to me more like your fluid is past its best
Will swap the fluid out tonight then. Cheers.
Definitely fluid, I had the same issue with my 911, changed fluid from 4.1 DOT to 5.0 DOT ( I think those are the right specs????). Never had a problem with brake fade since, good luck fixing the problem.

Mr OCD

Original Poster:

6,388 posts

211 months

Wednesday 16th April 2014
quotequote all
cjb1 said:
Definitely fluid, I had the same issue with my 911, changed fluid from 4.1 DOT to 5.0 DOT ( I think those are the right specs????). Never had a problem with brake fade since, good luck fixing the problem.
I use high spec DOT 4 ATE Blue which has in most cases better dry / wet boiling temps than most DOT 5.1

Mr OCD

Original Poster:

6,388 posts

211 months

Wednesday 23rd April 2014
quotequote all
Fresh fluid... 1/4 litre per side... and another 1/4 litre through the MC...

Lever was a tiny bit better but its gone back to how it was after the track day.

I'm starting to think a sticky piston or two although will be surprised if this is the case.

sc0tt

18,041 posts

201 months

Wednesday 23rd April 2014
quotequote all
I'm wondering if your Master Cylinder is possibly leaking?

Mine is a bit squidgy. Haven't had it sorted yet but 3dp gave me the technical reason.

I know JBL has/had the same issue aswell.

Mr OCD

Original Poster:

6,388 posts

211 months

Wednesday 23rd April 2014
quotequote all
sc0tt said:
I'm wondering if your Master Cylinder is possibly leaking?

Mine is a bit squidgy. Haven't had it sorted yet but 3dp gave me the technical reason.

I know JBL has/had the same issue aswell.
Funny you say that as I've been looking at an upgrade MC anyway...

Based on that reply I'm going to bleed the MC again tonight as being a total we I've got some nice clear hose for the MC reservoir to show off the ATE blue fluid ... biggrin

steve954

895 posts

180 months

Wednesday 23rd April 2014
quotequote all
Trick I use if I get a soft lever is put the bike on the side stand over night with the bars turned into the stand, then pull the lever back to the bar and tie strap it like that until the morning! Should have a solid lever again.

sc0tt

18,041 posts

201 months

Wednesday 23rd April 2014
quotequote all
Mr OCD said:
Funny you say that as I've been looking at an upgrade MC anyway...

Based on that reply I'm going to bleed the MC again tonight as being a total we I've got some nice clear hose for the MC reservoir to show off the ATE blue fluid ... biggrin
Let me know how you get on.

Mr OCD

Original Poster:

6,388 posts

211 months

Wednesday 23rd April 2014
quotequote all
sc0tt said:
Let me know how you get on.
Will do...

rat840771

2,023 posts

165 months

Wednesday 23rd April 2014
quotequote all
In preperation for my first track day I am off to get some new pads for the GSXR1000K2 as the brakes are not brilliant and I also can hear the pads rattling around so the pins and pads must be worn. They are the original pads on 19K and 12 years old so I am sure they are past there best.

I have opted for the EBC HH pads so it should be interesting to see how they behave on the back straight at Snetterton!


Shadow R1

3,800 posts

176 months

Wednesday 23rd April 2014
quotequote all
Mine has sbs pads, hel lines with normal dot 4.
No problems with it, lever is fine, not soft or anything.

Do all your pistons move freely ?

When bleeding the system, did you crack the one on the end of the master cylinder to bleed that ?
Make sure you put a rag underneath.

Mr OCD

Original Poster:

6,388 posts

211 months

Thursday 24th April 2014
quotequote all
Shadow R1 said:
Mine has sbs pads, hel lines with normal dot 4.
No problems with it, lever is fine, not soft or anything.

Do all your pistons move freely ?

When bleeding the system, did you crack the one on the end of the master cylinder to bleed that ?
Make sure you put a rag underneath.
Last night I spent some time getting the pistons as far out as possible (a couple escaped lol)... ensuring they were immaculate and easy to push home and all pumped out at a similar rate. Was surprised to find copper grease under a couple of the pistons so cleaned all that out. A light smear of red grease before pressing home...

Then a full brake fluid change, swapped out MC hose (as I'm a tart) ... bled the MC first, then the furthest caliper and then the nearest... did again for hell of it and then tied the lever back overnight with reservoir cap off and this morning...

I have a rock hard lever smile ...

Sounds like the calipers needed a proper clean up TBH... surprised as they weren't that dirty (this is me we are talking about) but a couple were a tiny bit sticky...

Tempted to pop them off the bike and do the job properly soon.



Edited by Mr OCD on Thursday 24th April 10:10

John D.

17,844 posts

209 months

Thursday 24th April 2014
quotequote all
steve954 said:
Trick I use if I get a soft lever is put the bike on the side stand over night with the bars turned into the stand, then pull the lever back to the bar and tie strap it like that until the morning! Should have a solid lever again.
How does that work then?

oOTomOo

594 posts

191 months

Thursday 24th April 2014
quotequote all
John D. said:
steve954 said:
Trick I use if I get a soft lever is put the bike on the side stand over night with the bars turned into the stand, then pull the lever back to the bar and tie strap it like that until the morning! Should have a solid lever again.
How does that work then?
Please don't ask me to explain why, but as I understand it, air bubbles rise more readily under pressure. By doing the above, you're putting pressure on the brake system and making the master cylinder the highest point of the system. Therefore, tiny bubbles would rise to the master cylinder, then be bled into the reservoir when the pressure is released.

It's also possible that if the seals are a little sticky and pulling the piston too far back into the caliper, the first part of "squish" in the lever is filling the gap to the disk. If you force (and keep) the pistons out, the seals will settle farther down the piston, causing some of this travel to be removed.

John D.

17,844 posts

209 months

Thursday 24th April 2014
quotequote all
oOTomOo said:
Please don't ask me to explain why, but as I understand it, air bubbles rise more readily under pressure. By doing the above, you're putting pressure on the brake system and making the master cylinder the highest point of the system. Therefore, tiny bubbles would rise to the master cylinder, then be bled into the reservoir when the pressure is released.

It's also possible that if the seals are a little sticky and pulling the piston too far back into the caliper, the first part of "squish" in the lever is filling the gap to the disk. If you force (and keep) the pistons out, the seals will settle farther down the piston, causing some of this travel to be removed.
thumbup

Mr OCD

Original Poster:

6,388 posts

211 months

Thursday 24th April 2014
quotequote all
oOTomOo said:
Please don't ask me to explain why, but as I understand it, air bubbles rise more readily under pressure. By doing the above, you're putting pressure on the brake system and making the master cylinder the highest point of the system. Therefore, tiny bubbles would rise to the master cylinder, then be bled into the reservoir when the pressure is released.

It's also possible that if the seals are a little sticky and pulling the piston too far back into the caliper, the first part of "squish" in the lever is filling the gap to the disk. If you force (and keep) the pistons out, the seals will settle farther down the piston, causing some of this travel to be removed.
That's how I understood it too.... smile

No bubbles when I released the lever but so far - so good... back to one finger pressure at the lever.


Hooli

32,278 posts

200 months

Thursday 24th April 2014
quotequote all
Mr OCD said:
oOTomOo said:
Please don't ask me to explain why, but as I understand it, air bubbles rise more readily under pressure. By doing the above, you're putting pressure on the brake system and making the master cylinder the highest point of the system. Therefore, tiny bubbles would rise to the master cylinder, then be bled into the reservoir when the pressure is released.

It's also possible that if the seals are a little sticky and pulling the piston too far back into the caliper, the first part of "squish" in the lever is filling the gap to the disk. If you force (and keep) the pistons out, the seals will settle farther down the piston, causing some of this travel to be removed.
That's how I understood it too.... smile

No bubbles when I released the lever but so far - so good... back to one finger pressure at the lever.
The red grease should solve sticky seals, it's what it's for.

Mr OCD

Original Poster:

6,388 posts

211 months

Thursday 24th April 2014
quotequote all
Hooli said:
The red grease should solve sticky seals, it's what it's for.
Always used brake fluid in the past... but the pistons were defo happier with red grease. smile