962 recreation with a GT3 Heart...

962 recreation with a GT3 Heart...

Author
Discussion

dom9

8,078 posts

209 months

Tuesday 16th June 2015
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Absolutely fantastic - great stuff, Clive!!

anonymous-user

54 months

Tuesday 16th June 2015
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Awesome. Almost a shame to put a body on it.

Mark A S

1,836 posts

188 months

Tuesday 16th June 2015
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Always a great moment when you can finally push it out on its own wheels smile

GTRCLIVE

Original Poster:

4,186 posts

283 months

Wednesday 17th June 2015
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Well after the High of seeing her move for the first time, its back to normal...
One more idea I had for making easy driver setting changes was to be able to tilt the seat back for people with a longer body. So another Jag seat frame has had to die to sacrifice its parts....

If all goes well I'll be able to adjust the seat forward and back 6" and tilt it back to get more head room, so plenty of prototyping to do..

GTRCLIVE

Original Poster:

4,186 posts

283 months

Wednesday 24th June 2015
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Still some light weighting to do but the parts are all made now. I can get 11 degrees of tilt and 7" of slide, but mainly the top of the seat now lowers 80mm on full tilt which gives a lot more head room..




GTRCLIVE

Original Poster:

4,186 posts

283 months

Wednesday 1st July 2015
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Seat waiting on Upgraded Motor Gears seeing as the plastic versions are prone to breaking...
So I've started on the outriggers for the body. Originals have a ally frame so am building them from mainly 1" 6061 box....

fioran0

2,410 posts

172 months

Wednesday 1st July 2015
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Seeing the pictures of it rolling around reminded me to give you a heads up about the intake flap screws with those style of intake plenums.
The screw length is stingy (technical term) and there are instances (too many sadly) of them falling out. When then do, they get sucked into the engine and really make a mess.
There was a recall on them, but given the location of your engine I expect you weren't involved officially. To be honest, given your skills you are better off sorting it yourself if you haven't had it covered already. Less hassle and you can control the change better.
Longer screws and an appropriate thread locking agent should be sufficient.
If you are covered, then the above is all irrelevant. Better to ask and be redundant though that the alternative.


GTRCLIVE

Original Poster:

4,186 posts

283 months

Wednesday 1st July 2015
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Thanks for the heads up, I'm very new to this motor... any good links to the cure to this issue ?

paralla

3,535 posts

135 months

Thursday 2nd July 2015
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[quote=GTRCLIVE]Classic Englishman in his shed,scratchchin I must be... but I'm also a Mechanical Engineer who started life building CNC Machine tools for a living.
quote]

I'm an Electrical Engineer but I go into a blind panic when the Sky + box advises me there's a recording conflict and I need to do something about it.

Major respect.

GTRCLIVE

Original Poster:

4,186 posts

283 months

Friday 3rd July 2015
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laughlaughlaugh

Soov535

35,829 posts

271 months

Friday 3rd July 2015
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Oi Clive, stop posting and get building!!!

hehe

fioran0

2,410 posts

172 months

Friday 3rd July 2015
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GTRCLIVE said:
Thanks for the heads up, I'm very new to this motor... any good links to the cure to this issue ?
The intake manifolds were all replaced under recall (on the street cars) in their entirety. There wasnt a "fix" as it were. There are definitely issues with the screws on the resonance flaps, and potential issues with shafts also.

See attached. Loving paragraph 3 of the letter. Way to put a whole new shine on the situation.

If you pull the intake manifold you should be able to have a simple enough look inside. Given your cars progress, I don't expect it will be too hard to make improved shafts and deal with the fastener issue under your own steam.







GTRCLIVE

Original Poster:

4,186 posts

283 months

Saturday 4th July 2015
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Ouch..... whats happening at Porsche engine dept. they do seem to be having a few silly little issues with them in the last few years. Pity as they used to be bullet proof motors. Yes I'll pull the intake apart and have a look, see if the local dealer can tell if its the replaced version or the old one needing a fix....
I need to drop into them and order a few bits so I'll take the intake with me.

Cheers Bud beer

GTRCLIVE

Original Poster:

4,186 posts

283 months

Saturday 4th July 2015
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Side Frames coming along nicely...









With brackets bent at 90 deg attached to the body and thread inserts in the ally box, I can adjust the body around to get the best fit before bonding on the brackets permanently.

Steve_D

13,747 posts

258 months

Monday 6th July 2015
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Suggestion...stick some cardboard to the face of the rad core both sides. It takes only the very lightest of brushes with a hard object to make the core fins look very second hand.

Steve

Soov535

35,829 posts

271 months

Monday 6th July 2015
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GTRCLIVE said:
Ouch..... whats happening at Porsche engine dept. they do seem to be having a few silly little issues with them in the last few years. Pity as they used to be bullet proof motors. Yes I'll pull the intake apart and have a look, see if the local dealer can tell if its the replaced version or the old one needing a fix....
I need to drop into them and order a few bits so I'll take the intake with me.

Cheers Bud beer
"This may cause loud noises"


rofl

Podie

46,630 posts

275 months

Monday 6th July 2015
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Soov535 said:
GTRCLIVE said:
Ouch..... whats happening at Porsche engine dept. they do seem to be having a few silly little issues with them in the last few years. Pity as they used to be bullet proof motors. Yes I'll pull the intake apart and have a look, see if the local dealer can tell if its the replaced version or the old one needing a fix....
I need to drop into them and order a few bits so I'll take the intake with me.

Cheers Bud beer
"This may cause loud noises"


rofl
Soov - it's the sort of understated term I really hope you use in letters to clients hehe

Soov535

35,829 posts

271 months

Monday 6th July 2015
quotequote all
Podie said:
Soov535 said:
GTRCLIVE said:
Ouch..... whats happening at Porsche engine dept. they do seem to be having a few silly little issues with them in the last few years. Pity as they used to be bullet proof motors. Yes I'll pull the intake apart and have a look, see if the local dealer can tell if its the replaced version or the old one needing a fix....
I need to drop into them and order a few bits so I'll take the intake with me.

Cheers Bud beer
"This may cause loud noises"


rofl
Soov - it's the sort of understated term I really hope you use in letters to clients hehe
I believe I have represented you at one time. You know what I'm like.


Podie

46,630 posts

275 months

Monday 6th July 2015
quotequote all
Soov535 said:
I believe I have represented you at one time. You know what I'm like.
biggrin

Which reminds me - I probably owe you a beer or three...

Soov535

35,829 posts

271 months

Monday 6th July 2015
quotequote all
Podie said:
Soov535 said:
I believe I have represented you at one time. You know what I'm like.
biggrin

Which reminds me - I probably owe you a beer or three...
Well you probably do.

hehe