more power!!.....DIY supercharge

more power!!.....DIY supercharge

Author
Discussion

73GT

Original Poster:

1 posts

112 months

Sunday 14th December 2014
quotequote all
I’ve done some restoration to a ’73 MGB GT, just the normal MGB stuff and now it’s my daily drive. I’ve also been slowly modifying it to my personal taste, to make handle the way I like and make it and easier to live with. I’ve done things like CSI electronic distributor, headlight/spot light relays, ¾” front anti roll bar, polybushed, parabolic rear springs and telescopic dampers, DIY panhard rod, MGF/MGB hybrid front seats, 15” alloys and 185/70 tyres (maybe a bit over tyred!).

But now I’m thinking more power…

I’ve considered conventional head/cam swaps, big bore B series, V8 conversion, modern 4 cylinder twin cam engine swaps but I’m finding these things a bit uninspiring, expensive or changing the character of the car (which I happen to like). What’s caught my imagination is the Moss supercharger kit (at about £3K) and an article in PPC about a DIY supercharge of a ford kent crossflow using the BMW mini eaton M45.

Budget is important so all in £1000 for the first phase of getting a SC on the engine and working safely and giving a bit more go. From there I can think about head/cam and engine block mods and fuelling as and when funds permit – I understand that this will limit the boost that I can use at first, but the engine is in good condition having been rebuilt about 3,000 miles ago and figure that Moss do it so why can’t I.

I’ve got a full workshop so machining adaptor blocks, plenum, brackets etc is going to be OK and being a frustrated / desk bound engineer in my day job, is one of the things that appeals to me about the conversion.
I’m a complete novice to supercharging, so there are some “known unknowns” and even more “unknown unknowns”, I’m thinking of the basic scheme as follows…
1) Supercharger – secondhand ebay special…Eaton M45 or MP45 – ex BMW mini or Mercedes, I think the mini is the one to go for as mounting the carb looks easier, the Mercedes seems to be cheaper (1/2 the price) and more available but has a curved inlet that would put the carb either pointing at the rear of engine or hitting it, from pictures it doesn’t look easy to modify either.
2) I’ve no idea about what sort of boost pressure I should be looking at with the standard engine, anyone?
3) Bypass valve – vacuum operated either the separate mini item with adaptation or I think the MP45 has this integral with the SC body – that’s if I can find one at sensible money?
4) Fuelling – 2” SU carb – I’m not against EFI but the additional complication and cost means this would need to come later.
5) Manifold/Plenum – machined from billet aluminium, to adapt the SC port to the standard twin SU manifold, I’m sure the volume of the plenum will matter, can anyone tell me what this should be? Does the internal shape matter?
6) Backfire/pressure relief valve – machined into the plenum, the magazine article used a valve spring, custom made piston sealed with a dowty washer and adjustable, set at 15psi so I’m thinking something along the same lines..
7) Drive belt and Pulleys – don’t know what’s best here, I’m thinking of retaining the standard water pump/alternator V belt and running a separate one for the SC. Options; multi v/serpentine belt; toothed belt; conventional V belt (single or doubled up). I’m OK with machining pulleys and broaching keyways so can custom make to a certain extent, I’m edging towards conventional V maybe doubled up as the an easier option as alignment, tension required and more complex machining for toothed for multi V would add complication – any advice?? Will the crank main pulley need harmonic damping??
8) Ignition – I’m currently using a CSI electronic distributor with selectable curves, I’m hoping that’ll do (to start with at least), I’m not against distributor-less ignition but again cost will be a factor initially.

if anyone's got any knowledge on this that they're willing to share that would be great..

v8250

2,724 posts

211 months

Sunday 14th December 2014
quotequote all
Tim, welcome to PH...it's an interesting first post. Going the supercharged route is an interesting one and if you have the skills to do this DIY, then do it; if only for the experience. However, I'd be surprised if you can _properly_ supercharge any car for £1000. The mistake many make when starting off on the modification route is not planning their costs properly. If you're wanting reliable power, day-in, day-out, your garage skills need to be consistent. With a supercharger you'll need to carefully plan your fueling and if making your own manifolds [easily do-able] do not make the walls too thin. Better to oversize and balance/machine the inner tracts. Be careful with the weight of the s/c, they can be heavy so thought needs to be given as to how/where they're supported. Also, any performance increase will be wasted if the engine does not breath correctly :. the heads needs to be perfect [read balanced], with correct bore sized extractor and exhaust system. Choose your carburettor carefully [take advice from MOSS and Burlen Fuels for this!]. As a note, any/all performance upgrades are a waste of money if approached standalone; they must be designed/implemented as a package to really benefit. Good luck.


CrutyRammers

13,735 posts

198 months

Sunday 14th December 2014
quotequote all
Worth getting and reading Corky Bell's book "Supercharged" if you're considering this.

v8250

2,724 posts

211 months

Sunday 14th December 2014
quotequote all

vx220

2,689 posts

234 months

Wednesday 24th December 2014
quotequote all
An old PPC had an engine swap guide for a t-series twin cam, looked good