Rise of the Phoenix

Rise of the Phoenix

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Discussion

Xpuffin

Original Poster:

9,209 posts

205 months

Wednesday 25th November 2015
quotequote all
Well it's been more than a while since I updated this thread, plenty has gon on behind the scenes with the build pretty much planned out.
Wortec have been doing the TT construction, all CAD so very easily repeatable.
Pretty happy with the resultssmile





A big part of the build brief was accessibility, we got that covered as all this kit can come on and off with the engine in place, just as importantly, the plugs and leads are not heat compromised.
Once the hot side of the pipe work is ceramic coated temps should be nicely under control, only dilemma is what colour to coat them.

Edited by Xpuffin on Wednesday 25th November 21:33

Granby

2,473 posts

215 months

Wednesday 25th November 2015
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sperm

rix

2,780 posts

190 months

Wednesday 25th November 2015
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beautiful work!

ARAF

20,759 posts

223 months

Wednesday 25th November 2015
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Very nice. I thought that might be yours, in the exhaust pictures I'd seen, but without your usual updates, I did wonder.

Mud_

2,924 posts

156 months

Wednesday 25th November 2015
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Wow, spaghetti primaries! I don't know much (/anything) about turbo header design, but is there a significant performance benefit in not merging earlier/before the turbo flange? Most turbo headers I've seen don't care much for equal lengths or long lengths. Clearly some effort went in there smile

Are there plans to sell a kit?

IXLR8

2,025 posts

149 months

Thursday 26th November 2015
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OMG CAR PORN yes



Message to self:

NEED MORE WIPES hehe

anonymous-user

54 months

Thursday 26th November 2015
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Nice one Jez, one of the first and last innovators on this forum. I hate to think how much this build is costing so fair play.

SturdyHSV

10,093 posts

167 months

Thursday 26th November 2015
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Mud_ said:
Wow, spaghetti primaries! I don't know much (/anything) about turbo header design, but is there a significant performance benefit in not merging earlier/before the turbo flange? Most turbo headers I've seen don't care much for equal lengths or long lengths. Clearly some effort went in there smile

Are there plans to sell a kit?
Maybe going for long primaries to try and boost some low down torque before things get all boosty? Equally though, I know absolutely nothing about turbo header design... Which sort of implies I know something about NA header design, which, really, I don't either! hehe

Great to see some Monaro porn biggrin

Janosh

1,735 posts

167 months

Thursday 26th November 2015
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Lovely work - looking forward to further updates thumbup

Xpuffin

Original Poster:

9,209 posts

205 months

Thursday 26th November 2015
quotequote all
Mud_ said:
Wow, spaghetti primaries! I don't know much (/anything) about turbo header design, but is there a significant performance benefit in not merging earlier/before the turbo flange? Most turbo headers I've seen don't care much for equal lengths or long lengths. Clearly some effort went in there smile

Are there plans to sell a kit?
Due to the unique firing order of the LS range, creating primaries with the swept volume of a cylinder means that as the bank "double taps" the turbo each pulse will enter the turbo separately rather than overlap and thus cause heat and back pressure. Particularly noticeable at the higher Rpms.


Mud_

2,924 posts

156 months

Thursday 26th November 2015
quotequote all
Xpuffin said:
Due to the unique firing order of the LS range, creating primaries with the swept volume of a cylinder means that as the bank "double taps" the turbo each pulse will enter the turbo separately rather than overlap and thus cause heat and back pressure. Particularly noticeable at the higher Rpms.
Makes sense, proper job smile

ARAF

20,759 posts

223 months

Thursday 26th November 2015
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Talking of Phoenixes Xpuffin, this turned up on my news feed earlier.


preciousmetal

3,372 posts

176 months

Thursday 26th November 2015
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Mud_ said:
Xpuffin said:
Due to the unique firing order of the LS range, creating primaries with the swept volume of a cylinder means that as the bank "double taps" the turbo each pulse will enter the turbo separately rather than overlap and thus cause heat and back pressure. Particularly noticeable at the higher Rpms.
Makes sense, proper job smile
Makes no sense to me - I got lost on the 2nd line biggrin
looks like a nice piece of Car Art to me. Sod Damien Hurst

ARAF

20,759 posts

223 months

Thursday 26th November 2015
quotequote all
preciousmetal said:
Sod Damien Hurst
Is he the one that said "Put half a tiger in your tank" ???

If I'm reading right, then with this, you're looking for the opposite of what an expansion chamber does on a 2 stroke - ie making the primaries of a length where any exhaust pulse is unimpeded by those which come before, or after.

Granby

2,473 posts

215 months

Thursday 26th November 2015
quotequote all
preciousmetal said:
Mud_ said:
Xpuffin said:
Due to the unique firing order of the LS range, creating primaries with the swept volume of a cylinder means that as the bank "double taps" the turbo each pulse will enter the turbo separately rather than overlap and thus cause heat and back pressure. Particularly noticeable at the higher Rpms.
Makes sense, proper job smile
Makes no sense to me - I got lost on the 2nd line biggrin
looks like a nice piece of Car Art to me. Sod Damien Hurst
Same here, just flew straight over my head laugh

SturdyHSV

10,093 posts

167 months

Thursday 26th November 2015
quotequote all
Xpuffin said:
Mud_ said:
Wow, spaghetti primaries! I don't know much (/anything) about turbo header design, but is there a significant performance benefit in not merging earlier/before the turbo flange? Most turbo headers I've seen don't care much for equal lengths or long lengths. Clearly some effort went in there smile

Are there plans to sell a kit?
Due to the unique firing order of the LS range, creating primaries with the swept volume of a cylinder means that as the bank "double taps" the turbo each pulse will enter the turbo separately rather than overlap and thus cause heat and back pressure. Particularly noticeable at the higher Rpms.
Oh that's cool! cloud9

ArnieVXR

2,449 posts

183 months

Thursday 26th November 2015
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Very interesting bit of pipework there smile

Are you using turbos with integral wastegates?

raving

1,183 posts

190 months

Thursday 26th November 2015
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What will you support the turbos by/off ? Due to possible sagging under heat/length of those primaries

stevieturbo

17,256 posts

247 months

Thursday 26th November 2015
quotequote all
Xpuffin said:
Due to the unique firing order of the LS range, creating primaries with the swept volume of a cylinder means that as the bank "double taps" the turbo each pulse will enter the turbo separately rather than overlap and thus cause heat and back pressure. Particularly noticeable at the higher Rpms.
When it seems they've went to length....to retain length, how come they haven't retained division to the flange, to then use a divided scroll ?

I'd definitely be making sure the weight of the turbos is well supported...as well as giving those manifolds some room to grow/shrink as they heat and cool.

With suitable turbo sizing, backpressure shouldnt be a concern. Even with truck manifolds on mine, mine barely exceeds 1:1 EGBP vs Manifold Pressure until lots of boost and rpm and even then it's only touching 1.2:1
I was amazed how good it was.

Nice to see it progressing. What are the square boxy pipe section bits for ?

And no wastegate provision ?

Xpuffin

Original Poster:

9,209 posts

205 months

Thursday 26th November 2015
quotequote all
External waste gates, not plummed in as yet. Yes, heavily supported.
We are actually working from the benefit of the development done by the Henessy Venom team on this build with regard to fluid dynamics so I'm happy that whatever seems different is so for a very good reason.Turbos are GT3582s.
The triangular sections solved an access problem without compromising volume or gas speed.