Polishing inlet pipes - advice on best products/techniques?

Polishing inlet pipes - advice on best products/techniques?

Author
Discussion

thatguy11

Original Poster:

640 posts

123 months

Monday 26th January 2015
quotequote all
I want to try and get a decent shine into my engine's inlet pipes, but as with many cars they're fairly rough castings, a far cry from the lovely chromed pipes you see on Alfa V6s etc.

I had a quick go at the weekend with some wet & dry and polish but nothing much came from it. Does anyone know the best products and techniques to getting a decent shine into pipes like this? Is it just a case of hours on end with different sandpapers then polish?

My engine bay as it stands - inlet pipes are ok but nowhere near shiny enough for my liking!

C.A.R.

3,967 posts

188 months

Monday 26th January 2015
quotequote all
Um...

I have to be the first to ask, but why?

Who is going to see it?

It's going to be a pretty monumental task whilst the inlet is still fitted, due to restrictions in access.

If you really want it to be bling and shiny; get a second-hand one from eBay and have it powder coated. Just make sure whoever does it realises not to do the mating surfaces.

kambites

67,561 posts

221 months

Monday 26th January 2015
quotequote all
hehe I read the title assuming you wanted to polish the inside.

I suspect the inlet manifold is galvanized or treated in some other way in which case polishing it will just mean you end up with a mass of rust instead of nice clean looking pipes. If you want it to be shiny, you'll probably have to replace it with stainless steel or another metal which wont rust.

Edited by kambites on Monday 26th January 10:11

shalmaneser

5,932 posts

195 months

Monday 26th January 2015
quotequote all
kambites said:
hehe I read the title assuming you wanted to polish the inside.

I suspect the inlet manifold is galvanized or treated in some other way in which case polishing it will just mean you end up with a mass of rust instead of nice clean looking pipes.
It's cast aluminium, something's going wrong if it's rusting!

OP; you'll need to remove it, then it's time and effort with sandpaper. Best off buying a spare one from Ebay then you won't need to have the car off the road while you're polishing.

Powercoating as suggested above is definitely a better/easier option!

kambites

67,561 posts

221 months

Monday 26th January 2015
quotequote all
Really? Obviously I know nothing about that engine but the cars I've had, the manifold has always been bloody heavy. biggrin

In that case you could probably polish it with a Dremel and some small grinding bits if you really want to. As others have said though, coating it in something would be far easier.

Edited by kambites on Monday 26th January 10:19

liner33

10,690 posts

202 months

Monday 26th January 2015
quotequote all
get em chromed , the polishing takes hours and decent kit so better to send them off , if you get them polished then plan on getting the britemax twins out at least every couple of weeks

Chrome em and just wipe them off with a damp rag when you clean the car

Been there and wouldnt do it again




Fastdruid

8,642 posts

152 months

Monday 26th January 2015
quotequote all
Not sure why you'd want to bother but if you really must then get a polishing kit (ie the mops, paste) etc, take the inlet off and get polishing. It will take you hours. You really are better off painting it / powdercoating it.

mark.c

1,090 posts

180 months

Monday 26th January 2015
quotequote all
If it's aluminium which I reckon it is then you need to get it smooth first, ie remove all the casting marks, dimples ets. This is achieved with different grades of abrasive paper or flapper wheel. Once the surface is smooth, really smooth, then it will need to be polished using various grades of polishing pads.buffers and soap. It's a lengthy process and the manifold would need to come off.

The other thing to remember is you will have to keep on top of it or it will soon look like something pulled up from a harbour as it will corrode.

I did a couple of these years and years ago on Mk2 Golf GTi 16v when it was very popular, it takes ages and I wouldn't want to do it again wink

welshjohn

1,215 posts

181 months

Monday 26th January 2015
quotequote all
2nd hand manifold and get it ceramic coated

FD3Si

857 posts

144 months

Monday 26th January 2015
quotequote all
Assuming it's ally, and you want it 'chrome like':

You'll need to remove it.
Then, starting with about 240 grit, work your way down through paper grades (240, 400, 600, 1200), at each stage removing hte marks from before.
Then, when you have a nice surface, 3 stages of polishing mop mounted on a drill.

Words of warning:
1. It's a dirty, dirty job.
2. It will take absolutely ages.
3. You'll be picking bits out of every orifice for weeks.
4. You'll wear the prints off your fingers.
5. You'll need a dremel for the millions of tiny bits.
6. It's only ever as good as the previous stages. If you want a good result, you need to be meticulous at every step.
7. When it's done, it will need regular repolishing with something like Peek or Belgom, or it will look very crap very quickly.

TBH you'd be better off giving it to somewhere with a tumble polishing machine and getting them to do it. Polishing metal is not the sim,ple task some seem to think.

thatguy11

Original Poster:

640 posts

123 months

Monday 26th January 2015
quotequote all
Cheers for the info guys, hmmm...a gigantic amount of manual labour, that's what I was afraid of!

I'm giving some thought to buying another one and sending it off to get done properly....costs depending. Not spending silly money for something people will rarely ever see!

Sensibleboy

1,143 posts

125 months

Monday 26th January 2015
quotequote all
Can an alloy manifold be anodised in some pretty colour?

mwstewart

7,600 posts

188 months

Monday 26th January 2015
quotequote all
Sensibleboy said:
Can an alloy manifold be anodised in some pretty colour?
It never works particularly well on cast parts.