Dry sump breathing on 351W V8

Dry sump breathing on 351W V8

Author
Discussion

gail-fhgbs

Original Poster:

4 posts

105 months

Friday 10th July 2015
quotequote all
Hi all
I'm racing a 65 Mustang with a Roush 351W enigine (410bhp). Good oil pressure and temp and good water temp. No smoke from exhaust and engine pulls well.
BUT: the dry sump was pushing oil into the expansion tank (front of engine bay). Up to 2 litres in a 45 minute race. At first it looked like the pipe to the expansion tank was located incorrectly from the oil tank (in cockpit). So moved it to the top of the tank and away from the scavenge pipe returns (it runs twin scavenge and one pressure line) and removed rocker breathers which I did not think a dry sump should have.
It still pushes oil into catch tank at the same rate.
I may have slightly over filled the system but not by 2 litres.
Compression seems ok in engine / cylinders.
Question: should I have rocker breathers (some schools of thought say yes others no).
The tank could be too small but I am presuming the people who originally fitted it knew what they were doing (but I'm not convinced)
What else could cause the overflow and what options could I try to stop the problem?
I'm thinking of putting a catch tank in the boot for the oil so at least it wont be in the engine bay and using the front tank for rocker breathing??

aaaaarrrgh!

Help required

Gail

stevieturbo

17,256 posts

247 months

Friday 10th July 2015
quotequote all
Draw a schematic of your system. And what do you mean by expansion tank ?

And whether you need breathers on the engine or after the main oil tank, will largely depend on size/stages of the main pump, and whether it's capable of pulling enough from the engine

anonymous-user

54 months

Friday 10th July 2015
quotequote all
Most likely a poor design of oil tank or you have the pipework on the tank incorrect.

If the scavenge stages are efficient you don't need breathers on the rockers but on your setup I would have a couple of -4 breathers back to the oil tank.

gail-fhgbs

Original Poster:

4 posts

105 months

Saturday 11th July 2015
quotequote all
Here is the schematic of the system

anonymous-user

54 months

Saturday 11th July 2015
quotequote all
Oil tank design is what you need to show.

Weslake-Monza

461 posts

183 months

Sunday 12th July 2015
quotequote all
Is the oil in the catch tank very foamy? Does the oil tank have some kind of de-aeration device built into it? It's possible the oil tank isn't big enough. Certainly the catch tank is too small at 2L as the regulation size is 3L. Have you contacted Roush to see what they say? What grade of oil are you using? Not least are you certain the engine is breathing the oil rather than being surged from the main oil tank to the catch tank? Photos? Worse case scenario is a broken piston ring but you say the engine isn't smoking.

stevieturbo

17,256 posts

247 months

Sunday 12th July 2015
quotequote all
You mention expansion tank ? What is this ?

A 2 stage pump probably should be enough to scavenge the engine and cover it's breathing too.

are there any breathers on the engine at all ? either open to atmos, to a can or with a check valve to prevent too much vacuum in the crankcase ?


Your catch can that the oil tank breathes into. Is this mounted higher than the oil tank ? What size lines etc ?

gail-fhgbs

Original Poster:

4 posts

105 months

Monday 13th July 2015
quotequote all
Hi All
Not sure about the tank but I am going to look at it in more detail as several people say it may not be baffled enough although I presume its a shop bought part designed for the job! Catch tank is higher than the oil tank. Currently no rocker breathers. Most designs suggest that the scavenge pipes create a vacuum so there should be need to breath rockers. Oil is Joe Gibbs #6.Has been changed twice now since I bought the car. Breathing was a bit better today at Rockingham in qually. Didn't check after race as needed to get home but will do later in week.

gail-fhgbs

Original Poster:

4 posts

105 months

Monday 13th July 2015
quotequote all
Oh and oil pressure is still good, 60-80, temp is fine and water temp is fine. No oil being burnt and power delivery is good so its not a ring problem. Pretty sure it is either plumbing or the oil tank.

Kinkell

537 posts

187 months

Monday 13th July 2015
quotequote all
The Pace system in my Pinto engined Escort does the same. It seems to be an oil flow differential in that slightly more oil is returned to the tank than exits. I have changed tanks, hose diameters, breathers with little success. My races are 15 minutes and I just empty the overflow tank periodically and keep the main tank half full.

anonymous-user

54 months

Monday 13th July 2015
quotequote all
Your engine doesn't make oil.

You should set your tank level when the engine is warmed up, run it at high enough rpm to have the scavenge stages working at max flow for long enough to replicate the scavenge flow on track, then switch off and dip the tank.

If you don't do that you will always overfill the tank.

Oil in the overflow catch can on dry sump systems is usually down to either too much oil in the tank or you are using a badly designed breather outlet. Some of the more popular tanks in use are very poorly designed at the breather outlet.

Kinkell

537 posts

187 months

Tuesday 14th July 2015
quotequote all
The tank I used at first was from a factory rally car made by a certain Mr Gomm. I have tried various levels of oil in the system with the same result. After wet weather races the overflow tank is always empty due to less revs being used.

LS

97 posts

241 months

Wednesday 22nd July 2015
quotequote all
A picture of the tank would be nice. is it American or English?

PS Why only 410 hp from a 351? An fIA 289 will make 100HP over that!

anonymous-user

54 months

Sunday 26th July 2015
quotequote all
No it won't.

anonymous-user

54 months

Sunday 26th July 2015
quotequote all
Kinkell said:
The tank I used at first was from a factory rally car made by a certain Mr Gomm. I have tried various levels of oil in the system with the same result. After wet weather races the overflow tank is always empty due to less revs being used.
Less corner g is why it's empty. If you are using less revs in the wet you aren't doing it right.

LS

97 posts

241 months

Monday 27th July 2015
quotequote all
jsf said:
No it won't.
If that is a reply to me, how much money do you want to put on it?

anonymous-user

54 months

Monday 27th July 2015
quotequote all
LS said:
If that is a reply to me, how much money do you want to put on it?
I don't do pissing contests on the internet.

You may have a Gomm tank, but its not unusual for them to be messed about with and functionally ruined or have the wrong ports used.

Gail, having re-read your opening post its most likely your breather outlet in the tank is not correct. If you want some help take some pictures of the tank as best you can, both with all the pipes on and of the internals of the tank. You can email me them if you prefer.

I have a lot of experience of dry sump systems (and FIA spec race cars of all types) so may see something that can help.

Edited by anonymous-user on Monday 27th July 17:14

Kinkell

537 posts

187 months

Monday 27th July 2015
quotequote all
Would a solution be to breathe the oil tank back to the cam box of the engine which runs a low vacuum?

anonymous-user

54 months

Monday 27th July 2015
quotequote all
If those top two hoses are direct into the top of the tank and that's your breather out and in, its never going to work.

You cant breath the tank to the engine, the final breather out has to go to atmosphere (via a catch can if running to most race regs)

Kinkell

537 posts

187 months

Tuesday 28th July 2015
quotequote all
jsf said:
If those top two hoses are direct into the top of the tank and that's your breather out and in, its never going to work.

You cant breath the tank to the engine, the final breather out has to go to atmosphere (via a catch can if running to most race regs)
The smaller top pipes breathe out, so what else do you suggest to allow it to work properly and not pump oil into the catch tank. OP's system diagram is same as mine.