S-Club Reserve Plan

S-Club Reserve Plan

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mk1fan

Original Poster:

10,517 posts

225 months

Thursday 17th September 2015
quotequote all
I have two sets of TVR seats. Both need / would benefit from refurbishment.

The Reserve ran great at Snetterton today.

mk1fan

Original Poster:

10,517 posts

225 months

Friday 18th September 2015
quotequote all
Some phone shots from yesterday at Snetterton;








mk1fan

Original Poster:

10,517 posts

225 months

Friday 18th September 2015
quotequote all
I had a very good tussle with the black Seven in the photo above (with 111) on it. I was working very hard, I'm sure they were cruising.

mk1fan

Original Poster:

10,517 posts

225 months

Friday 18th September 2015
quotequote all
One of the guys said my lights weren't working. Easy fix this time!



The Lotus seat makes a good helmet rack. The TVR seat offers somewhere for the sunglasses.



Wouldn't be a trackday without some duct tape.



Tyres held up well, few marbles though.



Now with matching seats;


magpies

5,129 posts

182 months

Friday 18th September 2015
quotequote all
looks like you enjoyed yourself

mk1fan

Original Poster:

10,517 posts

225 months

Saturday 10th October 2015
quotequote all
Been a while since doing any work on the Reserve S. S Club Tour was brilliant and the car didn't miss a beat. Did ground out a lot which led to a hole in the silencer.

So, these were sourced, cleaned and fitted;


They were cleaned and treated to a covering of ACF-50 to help repel dirt and keep the threads clean;


Although they came from an S3 I can only think it was an off road version. I matched the settings as they were received and its a bit high;


They are a set of Gaz Gold Pros. 400lb springs front 325lb springs rear. Set to the hatdest damping setting, bit much for the road!

Got a few hours tomorrow so will see what I can get done to fix the exhaust.

AutoAndy

2,265 posts

215 months

Saturday 10th October 2015
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Seats look good....

Re the suspension, I acquired some nearly new spring/ shock assemblies for. A V8S, and to get them right I had to unscrew the springs to the lowest setting to get the body down to a reasonable night.... It the. Is the old S problem of lowering to make it look right against keeping that exhaust high enough above the road to avoid grounding....

Good luck... wink

mk1fan

Original Poster:

10,517 posts

225 months

Sunday 11th October 2015
quotequote all
Seemed to take a while to get through the jobs today.

Right, exhaust and manifolds off along with the alternator and driver's side rocker cover.





One issue did arise. Whilst taking the alternator bracket off, part of the block came off too. Hhmm not to sure how to deal with this. May just drill the thread out and use it as a spacer. Then slap a load of threadlock on the bolt.



Also did a couple of bits on Samy and Suni.

Manifolds are off to the ceramic coaters along with a couple of othe bits.

mk1fan

Original Poster:

10,517 posts

225 months

Sunday 11th October 2015
quotequote all
So, Monday week is a trackday at Bedford, that means next weekend the spare S3C manifolds and exhaust system needs to go on. If there's some time left I'll play with the suspension.

Looks like the rear brakes will need to wait until after the trackday.

mk1fan

Original Poster:

10,517 posts

225 months

Saturday 17th October 2015
quotequote all
Well following a very well attended Sausage Meet in Greenwich Park this morning I came back and cracked on with the Reserve.

Had planned to swap the engine mounts, spark plugs and remove the anacondas.

Well the engine mounts - including Burton's stainless mount supports - were progressing well. Less than an hour and passenger side done. Driver side stripped off quick. Doing it up though. An hour to fiddle the bottom nut on. Another hour and the engine bracket was finally on.

Got the passenger anaconda out too.

Spark plugs not done.

So, Sunday has a bit of a list;
1. Sparkplugs.
2. Exhaust manifolds.
3. Down pipes.
4. Alternator back on.
5. S3C exhaust fitted.
6. Fluid check ahead of Bedford trackday on Monday.

Does appear that the radiator has sprung a little leak. Nothing major but will keep an eye on it.

Will try and take some photos tomorrow.

mk1fan

Original Poster:

10,517 posts

225 months

Sunday 18th October 2015
quotequote all
All jobs except the fluid check done and dusted. Spare S3C manifolds, stainless decat pipes and stainless hockey sticks (picked up for a steal) all on. Samy's old exhaust bolted on. Now the noise is coming out the back rather than along its length.







Unfortunately, both the heads have casting damage - the alternator mount on the drivers side and one of the exhaust manifold mounts on the passenger side.

Oh well, we'll see what Wednesday brings wink

mk1fan

Original Poster:

10,517 posts

225 months

Monday 19th October 2015
quotequote all
Magical colour changing manifolds;




mk1fan

Original Poster:

10,517 posts

225 months

Monday 19th October 2015
quotequote all
Was wet early on at Bedford today. Still managed a big lock up and bruised a tyre;




mk1fan

Original Poster:

10,517 posts

225 months

Monday 19th October 2015
quotequote all
Wouldn't be a trackday without duct tape.



Was a good day.



Managed to set the ride height on the Gaz Gold Pros. 170mm front. 180mm rear. 400lb front 325lb rear springs. 12 clicks from soft. I think the damping could be a bit harder but at the moment I'm happy.

mk1fan

Original Poster:

10,517 posts

225 months

Tuesday 3rd November 2015
quotequote all
I did some stuff on Samy and then moved on to the Reserve.

The temp exhaust and manifolds were leaking slighly so nipped up the joints. Nothing I can do about the blow from the damaged head casting in the short term.

Measured up for the battery in the passenger footwell. Fits ok and still plenty of legroom. Need to make a shelf up and a plate for the ECU.

Then moved the expansion pot to the side of the swirl pot.

Off to Dan Taylor's on Thursday to replace the upper ball joints. Taking the steering rack off Samy just in case its that causing the shuddering.

Finally, added 2-clicks to the dampers and wound the front up one turn.


Alan461

853 posts

131 months

Tuesday 3rd November 2015
quotequote all
What made you choose the battery location? Not criticising just curious.
I can see the benefit of proximity to the starter and removal from the front but why not the boot?

mk1fan

Original Poster:

10,517 posts

225 months

Tuesday 3rd November 2015
quotequote all
A couple of reasons. Firstly, the Elise seats give great legroom so there's some spare real estate. Secondly, nice and close to the starter so a short 25mm cable should be ample to spin the motor.

Next, I'm fitting an Odyssey PC925 battery which is very powerful but small.

Lastly, the fusebox area is a mess and needs expanding out to keep everything tidy. There's extra boxes there which need space too.

Not sure it would work with the original seats.

magpies

5,129 posts

182 months

Wednesday 4th November 2015
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[quote=mk1fan]

Lastly, the fusebox area is a mess and needs expanding out to keep everything tidy. There's extra boxes there which need space too.

quote]

There is enough slack cable to relocate the fuse box to the top of the passenger footwell

mk1fan

Original Poster:

10,517 posts

225 months

Friday 6th November 2015
quotequote all
Dan Taylor's yesterday morning. Upper ball joints done on each side. Noticeable improvement.

Quick turn around and all looks well for Snetts on the 15th.

Well, almost.

Exhaust system has colapsed in side between the front silencer and the main box - its an S3C system. So the old one is going to my friendly garage on Monday for some welding. Will swap it out (again) next Friday.

mk1fan

Original Poster:

10,517 posts

225 months

Monday 9th November 2015
quotequote all
Dropped off the exhaust for repair this morning. Should have it back tomorrow. I'll fit it Friday.