Kawasaki Z200 with a twist.... would you?

Kawasaki Z200 with a twist.... would you?

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Discussion

mrmaggit

10,146 posts

248 months

Monday 7th September 2015
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Yes, definitely, and looking at the photos it shouldn't take too long.

I still have my first "big bike", a 1977 GS400B with over 50,000 miles on it, and that is my first project when I retire.

I wouldn't have any of the others that I've had since, including any of the Harley's, the Commando, the SP400, so I don't (luckily) have any "I wish I hadn't sold...".

BuzzBravado

Original Poster:

2,944 posts

171 months

Saturday 3rd October 2015
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Today's work:
Ran the engine to get this small clip.



http://s77.photobucket.com/user/mj_skinner83/media...

Then had it stripped in time for lunch and dropped off at powder coaters.





Unfortunately the exhaust is needing replaced.

BuzzBravado

Original Poster:

2,944 posts

171 months

Thursday 8th October 2015
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Got the powder coated bits back.




Now I start the slow process of blasting and zinc plate all the small nuts and bolts.

BuzzBravado

Original Poster:

2,944 posts

171 months

Saturday 10th October 2015
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Done a bit today. Painted the yoke parts and used a sisal wheel to polish the lower forks. Picture compares before and after.






750turbo

6,164 posts

224 months

Saturday 10th October 2015
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Excellent stuff!

crofty1984

15,859 posts

204 months

Sunday 11th October 2015
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Makes me sad I've still not finished my dailies. Want to get them done then I can concentrate on my zed!

Mr2Mike

20,143 posts

255 months

Monday 12th October 2015
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black-k1 said:
Given what the old compound was like to ride on yikes I assume that they've eased back on the cement dust and iron filings ratio in the new one! wink
That made me smile smile

When I was 17, my best mate had a GT185 with an Avon SM on the back, which he called the DeathMaster. It had a really square profile, almost like it was designed for a sidecar. He fixed it by putting the bike on the centre stand with the engine running and in gear and used a wood surform to give the tyre a more circular profile, and it really did seem to improve it.

BuzzBravado

Original Poster:

2,944 posts

171 months

Saturday 24th October 2015
quotequote all
Got a bit more done today. Stainless spokes ordered, and the chroming is happening just now. Also got a DIY zinc plating pot made up, to zinc all the small bolts and screws. Started polishing the wheels hubs, but its taking longer than i thought.











evil len

4,398 posts

269 months

Saturday 24th October 2015
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Looking good chap. Yeah, polishing is a ballache isn't it ... don't you find you're absolutely black afterwards ?

welsh blackbird

690 posts

244 months

Saturday 24th October 2015
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Mr2Mike said:
That made me smile smile

When I was 17, my best mate had a GT185 with an Avon SM on the back, which he called the DeathMaster. It had a really square profile, almost like it was designed for a sidecar. He fixed it by putting the bike on the centre stand with the engine running and in gear and used a wood surform to give the tyre a more circular profile, and it really did seem to improve it.
Although in the 70's, the standard Jap Teflon-coated Bridgestone and Yokohama tyres were a damned sight worse than the British Avon Speedmaster. The first hint of dampness on the road and you were on your arse! They lasted for ages, though!

Nigel Worc's

8,121 posts

188 months

Saturday 24th October 2015
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What a fabulous project and story.

If it is a keeper, which I imagine this will be, then its final value means nothing.

I still ride (occasionally) my 1980 Guzzi V50, and although in nice condition it isn't as nice as that is going to be.

West Midlands Police used the Z200 as their "Panda" bike in the late 70s early 80s.

Butter Face

30,308 posts

160 months

Sunday 25th October 2015
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Great project, sure your grandad would be proud! Top work!

BuzzBravado

Original Poster:

2,944 posts

171 months

Monday 23rd November 2015
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Just a small update. Been waiting 6 weeks now for the chroming to come back, and still waiting so that has held it up somewhat. Got the loom fixed and re-wrapped, and done a lot of zinc plating of fixings. It doesn't seem like much but the zinc plating and alloy polishing takes an age.












BuzzBravado

Original Poster:

2,944 posts

171 months

Monday 23rd November 2015
quotequote all
evil len said:
Looking good chap. Yeah, polishing is a ballache isn't it ... don't you find you're absolutely black afterwards ?
All the black crap up my nose is the worst part. I keep forgetting to wear a mask. Pretty new at polishing so learning as i go. Finding that working my way through wet and dry paper from 600 up to 1400 then course compound on a sisal wheel up to "super shine" on the loose flappy wheel works ok, but its still not perfect. Think i might be using too much compound as i end up with stuck on residue that then needs scrubbed off.

BuzzBravado

Original Poster:

2,944 posts

171 months

Wednesday 25th November 2015
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A bit more last night. Taken the clutch cover and front sprocket cover off to start polishing, then i painted the engine case in alumimium paint. Looks ok so far but will be nicer once it is built back up as its a bit bright just now. Kawasaki left these areas bare alloy but the finish was too far gone to make it look fresh without paint.


BuzzBravado

Original Poster:

2,944 posts

171 months

Monday 14th December 2015
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Got all my chrome back and built the wheels back up. Then taken the wheels to a bike shop to be "trued". This is where i made a stupid mistake and didnt take not of the dish before i cut out the hubs. So they are going on centre then measured then adjusted again. Feel like a prize plum.


BuzzBravado

Original Poster:

2,944 posts

171 months

Wednesday 16th December 2015
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Is anyone still reading this?

WinstonWolf

72,857 posts

239 months

Wednesday 16th December 2015
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Yup, now get back in the bloody garage biggrin

Chainsaw Rebuild

2,006 posts

102 months

Wednesday 16th December 2015
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I have just come across this thread; you are doing a great job. I would love to have an old bike with a connection like that to restore! good luck and keep updating! :-)

Janluke

2,585 posts

158 months

Wednesday 16th December 2015
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Still following this with interest. Great work sir