Project E36 - Track Day Car

Project E36 - Track Day Car

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benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
Been building this car for a while now. Probably only a few weeks until we finish and get out on track biggrin

The car is a 1991 325 E36 Saloon - one of the first E36’s, which has the non-vanos M50 engine. We bought the car as a trade sale for £700 after struggling to find a sub £1K coupe. The car when we bought it was basically sound and it appears to have no major mechanical problems. It has done just over 100K miles and had been regularly serviced by BMW up to around 80K which is encouraging.

The intention is to build a track day machine which wont be used on the roads. Because we have access to a car trailer and have a 4x4 to tow it, for now the car wont be MOT’d or road legal.

Our basic alterations will be:

1. Strip out interior
2. Tidy up bodywork under car
3. New suspension - KW 2 way race
4. New brakes - AP 4 pots front, stock rear for now
5. Multipoint cage - supplied by Custom Cages
6. Competition seats and harnesses
7. Cold Air Intake and general service for now
8. Prep bodywork and re-spray.
9. New wheels & Tyres - 17x8 Racing Dynamics Pro-Race 1.2’s probably on slicks.
10. M3 engine when our budget allows. Probably next year.












benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 1

Started the interior strip out - first out were carpets, seats door cards etc.




benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 2

Removed the sun roof (weighs a ton!) and removed all the door glass including electric wind mechanisms. Cut and fitted Perspex windows. There’s some air vents and emergency access panels that need cutting in but that will get done later.




benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 3

Removed suspension and brakes and cleaned up under the car. Undercoated and sprayed under wheel arches and fitted new disks and recon calipers to the rear. These will be upgraded eventually but they’ll do for now.




benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 4

Removed the dash (including heater matrix) and started tacking in the cage. The Custom Cages cage comes with profiled ends but is a real pig to fit. It requires a fair bit of fettling and cutting to get it to fit right.









Edited by benny.c on Thursday 15th November 12:12

benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 5

Took a break from fitting the cage (it was starting to really p*ss us off!) and fitted a new Peco DTM style back box. Not the best or most expensive out there but since we want to drop in an M3 engine there seems little point in throwing money into an exhaust at this stage. Looks good anyway!

You can also see the rear wing that was fitted as soon as the car was in the garage!



Edited by benny.c on Thursday 15th November 12:17

benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 6

Carried on fitting the cage and got most of it tacked in. Front struts will be fitted when the engine is swapped.




benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 7

Got the cage welded up by a guy who does nuclear subs! Cage was then primed ready for painting. The fuel tank had to be taken out for the welding to take place meaning taking off the exhaust and prop shaft. Bit of a pain but better than blowing the house up!




benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 8

Suspension is on an 8 week order so started prepping the car for paint (interior and exterior). Got it out of the garage and gave it a good rub over with wet and dry.




benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 9

Fitted DTM style door mirrors and continued prepping for paint. Test fitted bonnet pins.




benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 10

Cut mesh for front grille and bumper openings (fogs removed) and painted interior and cage with 3 coats of smooth Hammerite. Starting to look rather good inside!








benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 11

Got a cheap front spoiler off Ebay. Pointless from a performance point of view but makes the front end look more aggressive.




benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 12

Fitted seats and harnesses









Edited by benny.c on Thursday 15th November 12:45

benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
Test fitted the new suspension and brakes. NIce....








benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
PART 14

Waiting for some brake lines and wheel studs so we can finish the brakes and suspension; fitted the most expensive towing eye ever while we wait for them to arrive. Slight error in location at the first attempt as you can see. Measure twice, cut once! We also cut a few holes in the trim so we can whip the bumper off quickly.





Edited by benny.c on Thursday 15th November 12:20

benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
That's all for now.....

Vixpy1

42,624 posts

264 months

Thursday 15th November 2007
quotequote all
Thats quite a cage eek

benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
Vixpy1 said:
Thats quite a cage eek
Fitting it was a complete mad Made up now it's in though biggrin

WildCards

4,061 posts

217 months

Thursday 15th November 2007
quotequote all
Vixpy1 said:
Thats quite a cage eek
Just what I was about to say. Are you looking to go into some form of motorsport in the future or is it purely for trackdays?

Looks a good project, your certainly not hanging about.

benny.c

Original Poster:

3,481 posts

207 months

Thursday 15th November 2007
quotequote all
WildCards said:
Are you looking to go into some form of motorsport in the future or is it purely for trackdays?
Probably just track days. The lad I'm building it with used to race Formula Fords and you need quite a budget for a season, even for club racing. Plus I'd be gutted if we wrote the car off and I had to do that bloody cage again wink