The body off has begun

The body off has begun

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Discussion

Barkychoc

Original Poster:

7,848 posts

204 months

Friday 28th December 2007
quotequote all
Only managed to start today - I haven't been well over Christmas (you don't need the details!).
Will post some pictures later. I think the basics have been covered a number of times so I don't intend to do it again, but if there is anything peculiar to the V8S that anyone needs pictures of let me know.

Have removed & labelled all engine wiring, working my way around other bits now.

Chris

coolcatmaz

3,521 posts

202 months

Friday 28th December 2007
quotequote all
this sounds like a time consuming job, and you're a braver man than me.......oh hang on a minute wink

sorry to hear you've been poorly, I've had the flu/cold bug from hell that seems to be doing the rounds and still haven't got rid fully yet.

Guess you wont be rumbling round Rutland on Sunday if this run goes ahead.

SPR2

3,182 posts

196 months

Friday 28th December 2007
quotequote all
coolcatmaz said:
this sounds like a time consuming job, and you're a braver man than me.......oh hang on a minute wink

sorry to hear you've been poorly, I've had the flu/cold bug from hell that seems to be doing the rounds and still haven't got rid fully yet.

Guess you wont be rumbling round Rutland on Sunday if this run goes ahead.
A run round Rutland on this Sunday eh?winksmile

V8ish

367 posts

199 months

Friday 28th December 2007
quotequote all
Should be interesting to see how you get on. If you could take as many pictures as you can to share on here I'm sure everyone would be grateful.

Good luck.

kenpage

322 posts

206 months

Friday 28th December 2007
quotequote all
may the force be with you

Barkychoc

Original Poster:

7,848 posts

204 months

Friday 28th December 2007
quotequote all
Spent most of today in the garage, I didn't realise there was so much wiring on the engine.

Most difficult bit so far has been getting the speedo electrical cable free - it seems to come out under the centre console roughly under the radio I think, problem is it goes through the body on the drivers side, but the speedo connection is on the passenger side, so it runs across the top of the chassis then down the other side to the gearbox sender. It is cable tied the the chassis members down to the sender, and I spent over an hour dropping the exhaust just so I could cut 2 cable ties. Better than ripping the wires out I guess.
Starter wires are a pig too.

I have to take my hat off to TVR - we often refer to them as a bunch of cowboys - but there is so little clearance between all the various components (about 5mm in quite a few areas) - it is testament to their engineering that they managed to make it all fit together.

Finally a tip - if you're doing it indoors and your battery is in the boot with electrical boot release - disconnect the battery, remove it from the boot then push the boot catch closed with a screwdriver with the boot lid up - then you can't close it and lock yourself out of it.

I've taken quite a lot of photos but they are mainly for my benefit at the moment.

If the amount of oil under the car is anything to go by the chassis should be mint!

Chris

petclub

5,486 posts

224 months

Friday 28th December 2007
quotequote all
SPR2 said:
A run round Rutland on this Sunday eh?
It's the only place to Rumble smile

We went through it earlier today, 3 Cerbs, Bertone Astra and a scary Westy!

Mrs BlueCerbera

2,208 posts

240 months

Friday 28th December 2007
quotequote all
I shall watch this thread (and the others) with interest ..... going to have a go at this ourselves in the New Year I think :trembleswithfear:

petclub

5,486 posts

224 months

Friday 28th December 2007
quotequote all
wavey Hi Penny, it was good to see your better half today, Dave

Mrs BlueCerbera

2,208 posts

240 months

Friday 28th December 2007
quotequote all
petclub said:
wavey Hi Penny, it was good to see your better half today, Dave
wavey I thought it was good that he went out as well hehe He mentioned that he'd been oggling your cerb.

Ray S

119 posts

221 months

Saturday 29th December 2007
quotequote all
smile Plenty of photos Chris (please)& you know were I am if you need me thumbup Ray s

coolcatmaz

3,521 posts

202 months

Saturday 29th December 2007
quotequote all
SPR2 said:
coolcatmaz said:
this sounds like a time consuming job, and you're a braver man than me.......oh hang on a minute wink

sorry to hear you've been poorly, I've had the flu/cold bug from hell that seems to be doing the rounds and still haven't got rid fully yet.

Guess you wont be rumbling round Rutland on Sunday if this run goes ahead.
A run round Rutland on this Sunday eh?winksmile
Meets at Sywell, leave for Rutland at 11.15 for a lunch at the Fox & Hounds in Exton. None too sure if I'll be on it, it's a long drive for me and don't fancy it on my own.

mep12345

2,061 posts

201 months

Saturday 29th December 2007
quotequote all
Barkychoc said:
Only managed to start today - I haven't been well over Christmas (you don't need the details!).
Will post some pictures later. I think the basics have been covered a number of times so I don't intend to do it again, but if there is anything peculiar to the V8S that anyone needs pictures of let me know.

Have removed & labelled all engine wiring, working my way around other bits now.

Chris
Chris,

If there are any particular bits that you want to share with other owners I am happy to host any stories/pictures on my website. If you send me photos and or descriptions in word or simple email I'll translate into the web page. My email link is on the site at www.gbsportscar.com, or is mark@gbsportscar.com if you prefer not to use the link.

Alternatively if you not the differences and send me details as Trickjohn did for the S3C then I'll just add as a footnote for the V8S.

Good luck

Mark

Barkychoc

Original Poster:

7,848 posts

204 months

Saturday 29th December 2007
quotequote all
No I'm happy to send the info - I've also made some notes so I'll start compiling it all together.

Chris

ketvrin

3,504 posts

209 months

Saturday 29th December 2007
quotequote all
Good Luck Chris...

I spent all day removing the exhaust so i could lift the engine so I could finally at last add Clarenceboddiger donated shims to give more ARB clearance, adjusted the handbrake, greased the prop shaft UJ's and made and fitted a replacement throttle return spring... where does the time go ? rolleyes

I look forward to seeing your progress. thumbup

K

Barkychoc

Original Poster:

7,848 posts

204 months

Tuesday 1st January 2008
quotequote all
OK the story so far.

Front end of car

Bonnet is off.

I have removed & labelled all the engine wiring (& produced a schematic which is posted elsewhere).
I managed to snap the terminals off the brake fluid level sensor - then thought about it & realised I didn't even need to disconnect it, as the master cylinder will stay with the body. Doh!
Haven't disconnected small earth at the nearside rear of the block - I either need to remove the exhaust (bloody joint isn't letting go) or lift the body slightly then undo it.

Cooling system drained (OK I've taken the radiator bottom hose off & put a bucket underneath)

Brake & clutch hydraulics disconnected, then reconnected as hydraulic fluid was going everywhere.
At least they are cracked off ready.
Accelerator cable disconnected at engine end.

Under car

Disconnected exhaust from manifolds & dropped exhaust.
Cut cable ties holding speedo sender cable (there are only two and you can't get to them with the exhaust on).
Disconnected speedo sender cable from gearbox.

Rear of car

Disconnected & labelled fuel tank sender & fuel pump wiring.
Drained tank & removed fuel pump (hose passes through tank cradle & fibre glass body so had to be done)

Inside car

Removed gear lever gaiter & second rubber gaiter underneath & disconnected reverse light wires.

Inside boot

Cut battery connectors off (soldered on) & pulled cables out of boot.
Slackened off jubilee clips top and bottom on rubber hose between filler neck & tank.
How do I disconnect this? Pull like hell / prise away with screwdriver?
Pic below



Tune in soon for the next exciting installment.....

Haven't disconnected steering / handbrake or removed seats / body fixing bolts yet, or anything else that I've forgot.

If anyone wants to look at the photos I've taken they are here.
http://s181.photobucket.com/albums/x311/chrisbark/...
There is no explanation of whats what - they are purely for my benefit at the moment.

Chris

Edited by Barkychoc on Tuesday 1st January 20:13

trickjohn

293 posts

209 months

Tuesday 1st January 2008
quotequote all
Pull the carpet back and expose one tube entering another, you will see it has another jubilee clip, which you can not feel through the carpet (covered in sealer),undo it, get a sharp knife / sharp screwdriver and break the body sealer between the boot floor and the fuel tank tube, the pipe connects directly to the tank wriggle it loose (it will came away in your hand), once the sealer is broke the bodies will part.

Best Regards

Sean

Barkychoc

Original Poster:

7,848 posts

204 months

Tuesday 1st January 2008
quotequote all
The socket driver head is on a second jubilee clip (not clear though) - is this the one you mean or is there another one?

Chris

trickjohn

293 posts

209 months

Tuesday 1st January 2008
quotequote all
Sorry looking at the above post (picture) you have got the lower jubilee clip.

Sean

mep12345

2,061 posts

201 months

Tuesday 1st January 2008
quotequote all
I found it easier to remove the carpet above that flexible and loosen the jubilee clip on the next rubber hose (at the other end of the metal pipe (above higher JC in picture) and disconnect this rubber hose to give more upward leverage to pull flexible off top of tank.

Mark