Fan stopped

Fan stopped

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streaky

Original Poster:

19,311 posts

250 months

Wednesday 3rd September 2003
quotequote all
Yesterday morning the cooling fan stopped whilst in traffic approaching A33/M4 junction. Not too much of a problem as when I got onto the M4 the temperature dropped to 80C and I avoided traffic jams on my way to and from Swindon.

I've just been checking things out.

The fan has an over-ride switch ... this is not activating the fan.

Applying power to the fan causes it to work ... so it's a power feed problem.

My relay 'box' does not equate to any configuration in the 'bible', neither can I identify any relay that has wiring such as listed in the 'bible', neither can I identify any relay that is not functioning. All relays appear to get power on the appropriate C contact.

I'm stumped!

Oh, and BTW, there is no otter switch on the radiator and I can't identify where the temperature switch is.

The engine is a factory fitted 4.0 Hot-wire ... the plumbing is a lot simpler than in the 'bible' - top hose, bottom hose, 2 x hoses to heater matrix ... and that's it!

Suggestions as to where to look next will be gratefully appreciated. Suggestions as to which book to buy on the engine also gratefully received. I can lash up a switched feed to the fan and might end up totally rewiring it if I can't get anywhere with the existing wiring. PS - it's pre-wired for 2 fans (there's a spare socket) ... is that usual?

Lastly, how does everyone else keep the trim up under the passenger dash when the weight of the relay 'box' keeps pressing it down?

Streaky

dickymint

24,412 posts

259 months

Wednesday 3rd September 2003
quotequote all
Tried the fuse? (Granny,suck eggs etc)

HeyAndy

423 posts

250 months

Wednesday 3rd September 2003
quotequote all
Yep the fuse could be the problem - I always keep a spare batch of assorted fuses tucked away nicely in the fusebox. The fan should be a 25 amp.

streaky

Original Poster:

19,311 posts

250 months

Wednesday 3rd September 2003
quotequote all
Oops, sorry, thought that indicating that the relays had power would have been interpreted as meaning that the fuses were OK. Yes, I pulled and checked all the fuses in my 3 X 7 fuse-box (another non-standard item). Oh, and I also checked the two fuses I found 'floating' under the dashboard alongside the relay 'box' - Streaky

dickymint

24,412 posts

259 months

Wednesday 3rd September 2003
quotequote all
You say its wired for 2 fans.Have you tried swapping over the spare socket/circuit?

griffman

390 posts

259 months

Wednesday 3rd September 2003
quotequote all
had this happen on my wedge in the past. it turned out that the fan itself had actually seized up. try turning it manually if it doesnt move freely then its shagged.

GreenV8S

30,214 posts

285 months

Wednesday 3rd September 2003
quotequote all
Have you looked for an otter switch on the radiator end tanks? Surely it *must* be there somewhere, and if the relays and fuses are all OK this is the next obvious suspect.

jmorgan

36,010 posts

285 months

Wednesday 3rd September 2003
quotequote all
griffman said:
had this happen on my wedge in the past. it turned out that the fan itself had actually seized up. try turning it manually if it doesnt move freely then its shagged.


Mine too latley. Still turned all be it a naff effort. Turned it by hand and you could hear the sand for bearings complaining.

Otter switch on mine is the top right hand tank looking at the front. Thats where my overide switch goes to.

danny hoffman

1,617 posts

263 months

Wednesday 3rd September 2003
quotequote all
The wiring on my 350 used to overheat. This would cause the relay contacts to burn out and the fuse (30amp) to melt. The fuse would look ok but a thin film of molten plastic would form over the legs of the fuse and prevented a connection.

These problems happened on and off for the 5 years I have had the car and few weeks back I decided enaough was a enough, went down the breakers and got 2 x 30 amp relays/holders (one for each fan), some very thick wire and rewired the whole thing from scratch. Total cost £4.

Danny

streaky

Original Poster:

19,311 posts

250 months

Wednesday 3rd September 2003
quotequote all
Just to recap:

The fuses are all OK.

The relays are all OK.

The fan turns OK when power applied. Not noisy nor stiff.

The override switch does not operate the fan unless a separate feed is applied.

The fan wiring is in parallel. Applying power to either the existing plug (to the fan) or the other socket (unused fan) causes the fan to operate.

My diagnosis is a fault in the feed wiring, but I can't trace it.

I'll run a new feed tomorrow, through a relay.

There is NO otter switch. There are no electrical connections to the radiator at all, nor trace of missing connections (eg. spare Lucar connectors, male or female).

This car was used by the factory for several years, it is very 'non-standard' (eg. fuses, relays).

It's a mystery!

Streaky

pies

13,116 posts

257 months

Wednesday 3rd September 2003
quotequote all
If you have No otter switch your fan will run constant,unless something else is controlling them

danny hoffman

1,617 posts

263 months

Wednesday 3rd September 2003
quotequote all
My otter switch is on the metal swan neck - not the radiator

jmorgan

36,010 posts

285 months

Wednesday 3rd September 2003
quotequote all
Split the loom and trace the wiring?

streaky

Original Poster:

19,311 posts

250 months

Wednesday 3rd September 2003
quotequote all
The fan does NOT run continuously - unless switched by the override.

There are no electrical connections to any part of the plumbing that I can see/feel (and I can see all the radiator and hoses (except the final streatch to the heater matrix ... and I doubt the sender is there). My guess is that it's on the engine somewhere ... but where? Hence my question about the best book to buy covering the engine.

Splitting the loom is fraught with danger. I'll run another feed.

Thanks to all.

Streaky

HeyAndy

423 posts

250 months

Wednesday 3rd September 2003
quotequote all
You've lost me guys. But guess what happened today? My fan has suddenly switched itself on constantly and I don't know how to turn it off even when cold.

jmorgan

36,010 posts

285 months

Wednesday 3rd September 2003
quotequote all
HeyAndy said:
You've lost me guys. But guess what happened today? My fan has suddenly switched itself on constantly and I don't know how to turn it off even when cold.


Disconnect one leg of the otter switch to prove the switch? If it goes off its that if not its elsewhere?

Just a thought. My overide shorts it and turns the fan on.

montegogt

421 posts

264 months

Friday 5th September 2003
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When I wired in my fan over ride switch I fitted a fused relay in the loom. See if you have another relay with a fuse, or simply another in line fuse.

jmorgan

36,010 posts

285 months

Friday 19th September 2003
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Streaky, just remembered something from another forum about the fans being controlled by the ECU on later models? Yours as well maybe?