Adding a servo to my clutch system

Adding a servo to my clutch system

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Discussion

The AJP Griff

Original Poster:

4,360 posts

256 months

Monday 14th July 2008
quotequote all
I quite fancy adding a servo to the hydraulic circuit of my clutch in the griff,in order to make it lighter to use.Apart from the necesary space required,is there anything i need to bare in mind to carry out this conversion?Any pitfalls etc?Any advice greatefully received smile Cheers,Mike

rev-erend

21,421 posts

285 months

Monday 14th July 2008
quotequote all
I fear you will also have to get rid of the medallion .. and after that it will be roof up everywhere..

The slippery slope biggrin

Paul Drawmer

4,879 posts

268 months

Monday 14th July 2008
quotequote all
Not heard of a servo-assisted clutch before.

I know nothing about the pedal arrangement of your car, but you may be able to make a significant change in pedal pressure by altering the leverage.

If you lengthen the pedal, or shorten the clutch actuating bit, you will decrease the pressure required; albeit at the expense of extra travel.

dnb

3,330 posts

243 months

Monday 14th July 2008
quotequote all
Can you not use a concentric hydraulic release bearing to make it light enough?

I had the pedal box out of my Griff this week, and there really isn't any spare space...

stevieturbo

17,271 posts

248 months

Monday 14th July 2008
quotequote all
You can get remote servos.....dont ask me where, but I know you can.

Some old cars had the servo's remotely mounted for their brakes.

trackcar

6,453 posts

227 months

Tuesday 15th July 2008
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remote servos were popular for minis many years ago, and some cars have remote servos where the change from LHD to RHD is space-compromised (some BMWs for eg have twin remote servos in the front passenger inner wing). Some early Lamborghini (Miura?) had a servo assisted clutch also

Fume troll

4,389 posts

213 months

Tuesday 15th July 2008
quotequote all
trackcar said:
remote servos were popular for minis many years ago, and some cars have remote servos where the change from LHD to RHD is space-compromised (some BMWs for eg have twin remote servos in the front passenger inner wing). Some early Lamborghini (Miura?) had a servo assisted clutch also
I've seen it done on a LR Defender. Lots of space though. I wonder if you could have a break over spring that assists after the pedal reaches a certain point?

Cheers,

FT.

GreenV8S

30,214 posts

285 months

Tuesday 15th July 2008
quotequote all
Just fit a smaller bore master cylinder?

The AJP Griff

Original Poster:

4,360 posts

256 months

Tuesday 15th July 2008
quotequote all
To answer a few replies....I will still wear my medallion with pridebiggrin,it's my wife that i want to do this for.The slave is a concentric type,it's a Cerbera in this respect.You can get a remote servo very easily,i've been looking at some with up to 2 times boost which are 6" in diameter,and am thinking of mounting it in the inner wingscratchchin.
I've thought about a smaller master cylinder,but this plan is in case it doesnt work,after all,im guessing that TVR would have made it lighter in this way if at all possible?

stevieturbo

17,271 posts

248 months

Tuesday 15th July 2008
quotequote all
GreenV8S said:
Just fit a smaller bore master cylinder?
Then the clutch wont releasewink

dnb

3,330 posts

243 months

Tuesday 15th July 2008
quotequote all
I suspected you had a concentric slave, but I don't understand why the clutch is heavy, unless yours is somewhat more uprated than usual? wink

The last Cerb I drove had a similar clutch weight to my Impreza. (Maybe I have my rose tinted glasses on?)

I know you have space in different places in your car, but the inner wing on the driver's side is pretty full... You could probably get a remote something mounted under the dash just behind the steering column mounting bolts. (where my electric PAS will probably be going)

Best of luck finding some space. smile

stevieturbo

17,271 posts

248 months

Tuesday 15th July 2008
quotequote all
Or perhaps just source a new clutch ?? Maybe there is actually a fault somewhere.

The AJP Griff

Original Poster:

4,360 posts

256 months

Tuesday 15th July 2008
quotequote all
dnb said:
I suspected you had a concentric slave, but I don't understand why the clutch is heavy, unless yours is somewhat more uprated than usual? wink

The last Cerb I drove had a similar clutch weight to my Impreza. (Maybe I have my rose tinted glasses on?)

I know you have space in different places in your car, but the inner wing on the driver's side is pretty full... You could probably get a remote something mounted under the dash just behind the steering column mounting bolts. (where my electric PAS will probably be going)

Best of luck finding some space. smile
Hi Dave,to be fair,the clutch weight isn't really an issue for me,but for Mel it's a bit different as she has arthritic knees.The only Tiv we've had that she enjoyed driving was the Tuscan,on which the clutch was featherlight by comparison,even easier than her MX5!I looked at putting the Tuscan pedal box in,as it's this that makes the clutch so easy by it's leverage(the hydraulics are identical to the Cerbs clutch),but it isn't really do-able.I just thought the easiest solution must be to servo the existing arrangement.I know space is at a premium,but like you,i thought about under the dash area if the inner wing will not provide it.

GreenV8S

30,214 posts

285 months

Tuesday 15th July 2008
quotequote all
stevieturbo said:
GreenV8S said:
Just fit a smaller bore master cylinder?
Then the clutch wont releasewink
Mine has far more travel than it needs.

stevieturbo

17,271 posts

248 months

Tuesday 15th July 2008
quotequote all
GreenV8S said:
stevieturbo said:
GreenV8S said:
Just fit a smaller bore master cylinder?
Then the clutch wont releasewink
Mine has far more travel than it needs.
But does his ?? lol

That Daddy

18,962 posts

222 months

Tuesday 15th July 2008
quotequote all
stevieturbo said:
You can get remote servos.....dont ask me where, but I know you can.

Some old cars had the servo's remotely mounted for their brakes.
Girling Powerstop came in different sizes 6"-9"was fitted to Rover P6,s,Hillman Hunters,Imps,and loads of other stuff around that era,great unit and very simple to rebuildwink was actually offered as kit form for various cars too. http://oldholden.com/node/59695http://shop1.actinicexpress.co.uk/shops/Rat_Sport/... may be of some use smile



Edited by That Daddy on Tuesday 15th July 20:24

BB-Q

1,697 posts

211 months

Tuesday 15th July 2008
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If you want to do it cheaply look at old Landcruisers and the like that had them factory fitted.