Engine hesitation at half throttle - likely cause?

Engine hesitation at half throttle - likely cause?

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jim290s

Original Poster:

34 posts

122 months

Monday 31st August 2015
quotequote all
Hi all, I've had my S2 for just over a year now, and all has been going well(ish). As luck would have it, the car has started to develop a fault with a couple of weeks to go before the S Club Euro Tour... and it's going to drive me crazy if I can't figure out what the problem is before then.

The car starts and idles perfectly, always first try from cold. Engine sounds good, and doesn't sound like it's running rough on tickover.
The problem is, the engine can hesitate between about 1/4 to 3/4 throttle load. So when my foot is flat to the floor, or with very light throttle load - no problem. However, if gradually accelerating with 1/2 throttle load, the power comes through in little surges. Feels like the car is jolting.

The car seems to have developed this fault gradually, and it doesn't happen on every drive. Sometimes I can drive around for an hour or two with no sign of acceleration issues, and then on other drives it's getting really quite bad.

As the Euro tour is pretty close now, does anyone have some easy things to check first? Or has anyone else experienced the same problem?
Car is a standard 1989 with EFI/injection etc. New plugs fitted a few months ago. Nothing else fiddled with.
Any help would be appreciated! Thanks



jim290s

Original Poster:

34 posts

122 months

Monday 31st August 2015
quotequote all
Ok, so after trawling this forum and others for a little longer, it appears that the throttle position sensor dies fairly regularly on the S series, and seems to match the symptoms i'm experiencing. Unless anyone else has any other ideas, it sounds like getting a new one on order is the way to go?

jim290s

Original Poster:

34 posts

122 months

Monday 31st August 2015
quotequote all
I've not changed the fuel filter since I bought the car, as the service interval is quite long for the Sierra, and the history stated it had one fairly recently. I've only done a couple of thousand miles. I've bought a replacement filter anyway, but just not got round to fitting it yet.

I'll try the TPS disconnection method to get into 'safe' mode and see if that solves the issue. Probably get the filter changed now anyway just to be on the safe side.
Taa both

jim290s

Original Poster:

34 posts

122 months

Tuesday 1st September 2015
quotequote all
Ok, so I checked for leaks this eve, checked all connected pipework and couldn't find anything obviously perished. Disconnected the TPS and wow!
I'm starting to think that the TPS might have been iffy for the entire time I've owned the car - it was roughly 30% faster in acceleration than I think it's ever been!
So now to choose a new TPS. There a loads on ebay for the 2.9i Sierra, but lots of different codes.
The one's I'm looking at are described as:
LEMARK LTP012 THROTTLE POSITION SENSORS FOR FORD SIERRA 2.9 1988-1993
Are all of these TPS sensors the same? The thing which is confusing me is the extra code: 3690, 3702, 3703, 3704, 3705, 3708, 3733, 3734, 3735, 3736, or 3737!
All of these are stated to be for the 2.9 Sierra (88-93) but which one is right for a 1989 TVR S2? Or are they all the same base part regardless of the description on ebay? The price is the identical for all 11 listed.
Thanks for the other fault suggestions, good to check everything else over, but glad it looks like I've found the culprit



jim290s

Original Poster:

34 posts

122 months

Wednesday 2nd September 2015
quotequote all
Thanks. I've taken the fitted TPS off the car this eve, and the code stamped into it is E1586. It also has a Ford stamp.
Looking at other threads, some people have mentioned that E1586 is the Cerbera 4.2 TPS code, and that the original Ford part has the code 90TF9B989.
Very confused about which one to order now, especially as this eBay listing contains both the 90TF9B989 and E1586 codes. link
I don't really want the Cerbera TPS as others on this forum have had problems with throttle response. Hopefully the TPS in the link above is the right one for my S

jim290s

Original Poster:

34 posts

122 months

Thursday 3rd September 2015
quotequote all
Very useful info. The eBay item I linked to in my earlier post also contains the 86TF-9B989-AD code though. Obviously the parts can be interchangeable, but I'd like to get the 'right' one for my engine. I'll have a look specifically for a part only specifying the 86TF code I think.