S1 misfire under load

S1 misfire under load

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Discussion

Ali B

Original Poster:

74 posts

262 months

Monday 5th May 2003
quotequote all
helllppp!!!

my s1 has developed
-a bad misfire when I try anything more than gentle acceleration.
-a reluctance to fire when cold starting.

this has occurred since resetting the valve clearances
then immediately running out of fuel on my way to fill up.(d'oh)

pump sounds a little slower than before.
air hose has just been replaced (probably running with air leak before I bought car)
spark plugs are new old ones were sooty
dizzy, cap and ht leads 6 months old

any suggestions?

Ali B

Original Poster:

74 posts

262 months

Monday 5th May 2003
quotequote all

haggishead said: hang on - one thing at a time, I might be simple but I need to get this straight.

1. The car was running fine before?

2. Then you reset the valve clearances?

3. Did you change the spark plugs at the same time or was that before or after it started running rough?

4. Did you fix the air hose at the same time as the valve clearances? (I take it you mean the corrugated hose between the air flow meters and the throttle body?)

5. What colour are the spark plugs now? Are they all the same?

6. (Silly Q but it happens to us ALL) are you absolutely absolutely sure that the spark plug leads were put back in the right order?



haggishead, thanks for your time

1 basically yes, occasionally off colour
2 yes, barely needed adjusting
3 no, changed them later
4 no, noticed hose afterwards, (yes, the corrugated air hose)made at ford's emmenthal factory
5 I'll have to check in the morning
6 yes, twice, old set and new, no difference

idling and gentle acceleration feel normal

since last post I have noticed the misfire occasionally improves, with that familiar surge, then it's back

Ali B

Original Poster:

74 posts

262 months

Tuesday 6th May 2003
quotequote all
Good call!
However I have already replaced the fuel filter, yesterday, and it only helped a little. Could even be my imagination.Fuel pump still sounds slightly tired.

ali b

Original Poster:

74 posts

262 months

Thursday 8th May 2003
quotequote all
It's starting to look like dregs in the fuel system.
I had Mr engine tuner round today. He said ignition is ok, tweaked mixture, left timing as it is ok, but the fuel pressure is up and down like a bored pensioner with a new stair lift.
It is swinging between 50psi with smooth idle which is in spec., to 70 psi with rough idle, about 15psi too high. I suspect it has gone higher as it has started to push up the top of the new fuel filter(close eye being kept there!)
Mixed result because, although I didn't get charged, I didn't get fixed either. The man's best advise was get some really strong injector cleaner in your tank, and look out for a scrap capri for a warm-up regulator and air flow meter.

Any other suggestions?!

Ali B

Original Poster:

74 posts

262 months

Thursday 5th June 2003
quotequote all

maxd said: There’s also a fuel filter in the tanks sump. If you remove the cover its in there. Obviously the tank needs to empty to do this.


does this mean the filter can be removed for cleaning from underneath the car?
that is to say , is this cover external on the swirl pot or inside the tank

I'm expecting to spend Sunday under the back end of the car 'shaking' bits out of the pump etc

>> Edited by Ali B on Friday 6th June 20:13

Ali B

Original Poster:

74 posts

262 months

Friday 6th June 2003
quotequote all
current symptoms...

replaced warm up reg with s/h capri unit and the car behaves like the pressure has stabilised (hasn't been measured but-) tickover is now stable rather than cycling 500-900 rpm and noticeably smoother.. progess is being made! checked cold start injector and wiring all working perfectly

but

still have misfire, even after 3 tanks worth of redex injector cleaner although I now get more acceleration before it kicks in.
warm starts are fine.
cold starts first time then usually dies.
may take 2-5 attempts to persuade it to stay started!
slow gentle application of throttle gives 4000+ rpm before slight faltering misfire is apparent
sudden throttle movement at any speed induces spitting kangarooing embarrassment so I avoid it.
misfire cannot be driven through..once misfiring further throttle just makes it worse and no extra pwer develops. rpm may increase but number of cylinders firing seems to decrease. I aviod this too!

current plan of attack
start at tank
-clean swirl filter (if I can work out how to remove it)
-clean pump internals
-accumulator too
-check main fuel line for blockages
-check if new filter is now blocked
-take banjos off fuel distributor and spray carb cleaner down the holes.

am I barking up the wrong tree here (am I just barking)
thanks for all the input so far. hope for more of the same as I'm driving around with a diminished grin. not an absent grin, it is an S after all!

Ali B

Original Poster:

74 posts

262 months

Friday 6th June 2003
quotequote all
i know its not the throttle pot as there isn't one on the 2.8
plugs are new but didn't make any difference
leads, dizzy, dizzy cap and coil only a few months old and problem is the same with the old leads anyway.
i think an ht breakdown would show up on the sillyscope trace.
however your advice is sound. I rechecked the valve clearances last weekend and found them wanting, so I shall recheck the electricals to be certain.

Ali B

Original Poster:

74 posts

262 months

Monday 9th June 2003
quotequote all
weekend update
filter in tank swirl pot is as clean as a whistle. I was expecting gunge and bits. found about thirteen flakes of metal and two stainless pins.. optional extra?
also, to be certain about the ht side
have also change distributor cap (halfords hdc567 )and ht leads motorcraft ewr9 (ewr9 5 030 306) for 2.9 engine also fit my 2.8 (standard leads are ewr12)
still not found the cause of the misfire

Ali B

Original Poster:

74 posts

262 months

Wednesday 11th June 2003
quotequote all
I think I have located the ballast resistor
Is it called cold start resistor on the cicuit diagram p304 of bible?

it is light gray, 5mm diameter, folded flat and taped into loom on n/s near ignition module and exhaust.

insulation seems to have melted at some time but it is not shorting out.
it only measures 1.5 ohm.

voltage between coil +ve wire and earth is 11.67v, battery is 11.81v. (0v if resistor is removed)
between coil -ve wire and earth is 0.64v

according to the ford 2.8 injection(capri)workshop manual I should be seeing "8 volts compared with the usual 7 volts"

I cannot find any mention of ballast resistor or cold start resistor in haynes book of lies for capri or sierra, or even the bible.

What voltages should I expect?
Are there any 'consequences' to the voltages I have?
Is this causing my bl@@dy misfire?

Ali B

Original Poster:

74 posts

262 months

Thursday 21st August 2014
quotequote all
I think I may have found my misfire!



number 4 cylinder exhaust valve lifter is 2.5mm shorter than the others, and worn very concave.
Its cam lobe looks less lobey than the other lobes, viewed peering down the lifter bores.

I see a cam kit in my near future...
Any pitfalls I should be aware of?

Ali B

Original Poster:

74 posts

262 months

Thursday 21st August 2014
quotequote all
got distracted by bunnies...