Diagnosing nasty engine knock

Diagnosing nasty engine knock

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pupp

Original Poster:

12,240 posts

273 months

Wednesday 4th May 2005
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My 400 Chim has just developed a very audible knock. Sounds mechanical (rather than 'gaskety'), and a bit 'top-endy' (maybe on the near-side)... is intermittent (ie quiet then there with no discernible reason) and rises and falls with engine revs although it is difficult to say whether it is at engine speed or half-speed. It is louder in the car than under the bonnet. No obvious signs of engine distress in the form of loss of oil pressure, smoking, rough running, overheating etc. Oil seems clean on the dipstick and the water is not contaminated. Appeared after a 'decent' run (first noticed on gentle overrun) but no (recent) over-revving or 'hard' abuse. Has done just under 48k miles so I guess cam/valve train is favourite... pushrods/lifters? Are they prone to breaking pistons at all?

Whaddya reckon... sump off first or rocker covers?

pupp

Original Poster:

12,240 posts

273 months

Wednesday 4th May 2005
quotequote all
Weird one this... been round the motor with a long screwdriver (as a stethoscope) and cannot pinpoint it... no untoward noises echoing out the oil filler either... now thinking it is not a main engine part but maybe an ancillary like the water pump or dizzy? One minute the thing sounds fine, the next it's clattering like a good one (seems to 'click' then clatter). Just to eliminate the cam thang, where's the best place to pick that up by 'listening' (tried all the 'heavy' surfaces and bolts ends on rocker covers, plenum, alternator etc)?

pupp

Original Poster:

12,240 posts

273 months

Thursday 12th May 2005
quotequote all
Just an update... and supplementary questions following further investigation. Have had the rocker covers off without any obvious signs of failure either to the visible valve gear or, by deduction (through measuring valve deflection), to the cam lobes. I've not pulled the cam or followers. I did find a loose fastener on one exhaust manifold and (optimistically) hoped that was the problem, but once back together and run-up the noise reappeared after the engine warmed. When cool, sounds cool. So, does temperature normally have a function on knocks?

pupp

Original Poster:

12,240 posts

273 months

Friday 13th May 2005
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Thanks for that. Oil is pretty fresh and not contaminated. Gets changed very regularly.

Am starting to think ends or broken pistons...

pupp

Original Poster:

12,240 posts

273 months

Saturday 14th May 2005
quotequote all
Ok, again thats helpful thanks. If I did drop the sump for a squint at the crank, what would be the signs of big end failure... am I looking for shell material battered out the sides, or discernable 'play' (assuming there's nothing obviously 'broken')? Are shells available in a range of sizes that need to be determined using plastigauge, or are they all one size assuming a regrind isn't needed? Sorry if these are silly Qs

pupp

Original Poster:

12,240 posts

273 months

Saturday 14th May 2005
quotequote all
hexhamhc said:
Something that you could try before stripping the engine is to purge the lifters. Hold the car at 3,000 rpm for two or three minutes and let it settle back to a natural idle. Also what grade of oil are you using? We recommend and use Mobil1 15/50 which is slightly thicker. You could go back to a semi or non-synthetic with a 'heavier' grade and this might stop any noises. If it's running ok turn up the stereo and enjoy it!! Bset regards, Tony


Think it might take a braver man than me to do this, given the racket it's making. But say I did try, I assume I'd be trying to refill the hydraulic lifters with air-free oil? Why might this have become a problem? Would I not have seen less deflection on the affected valves if this was the problem?

I'm using 0/40 Mobil 1 (and have since acquiring the thing 4 or so years ago), as that's what it was apparently run on by the previous owner and I like the idea of the start protection given by such weight. Have to say things looked pretty clean and unworn or sludged/varnished under the covers so I'm not convinced the 'lightness' of the oil is the problem (although I know perceived wisom supports the 15/50 argument). Hell, shall I just go and turn the key... intrigued now?