Road Runner SR2 build

Road Runner SR2 build

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petrol head ash

Original Poster:

187 posts

195 months

Sunday 14th October 2012
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Hi everyone, I thought I would make a build diary of my car... and try to keep it up to date!

I recently sold my Sylva Striker early this year to fund my new build, After a lot of searching on the internet, spending weekends at different shows, going to different track day events organised by manufactures I’ve decided to build a new seven:

Road Runner SR2

I decided to go the Road Runner route as I’d done quite a lot of 'shopping around', I knew in my head what I wanted.... I did originally think it was the Raw Striker but after having a good look around the SR2 at Stoneleigh 2011, I realised this was the car..... The chassis, the body, everything, I loved it!

I then went to some track day events with Mike from Road Runner (a very nice man) ;-) who let me have a go in his demo car, straight away his car felt so much more 'positive' than mine, (I did have a pretty well set up car) his car quite happily stayed out on track all day long taking abuse after abuse.... every time I used it I liked it more and more!

A few months ago I put in my order for a kit :-)





I have since made the journey to the Road Runner factory to look how progress is doing... all is well, everything is moving quickly. I was always made welcome by Mike and his staff! which is nice.

Mike has really helped me out with ALOT of things through out the order of the kit (thanks Mike), I'm going to go with the new pushrod front suspension set up Road Runner are offering as i love the look of it and I'm planning to make the car quite track focused.


A couple of pictures of my visit (chassis in the jig)






petrol head ash

Original Poster:

187 posts

195 months

Sunday 14th October 2012
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MG CHRIS said:
Nice to see another build thread on here. I also had a look at the road runner before i bought my exocet and was impressed with it just wanted something different to the 7 type kits. What engine are you using the newly developed mazda kit or the older ford base if im right.
I can understand you wanting to go a different way to the seven type car as there is a lot out there but for me the SR2 really stood out, Road Runner only ever used the Mazda donor, i think its GBS that have just introduced there new Mazda package?

I'm using a stock Mazda engine with a Eaton MP62 supercharger... should be fun driving

petrol head ash

Original Poster:

187 posts

195 months

Sunday 14th October 2012
quotequote all
MG CHRIS - your Mev is looking good! I need to get my engine as clean as yours! wink

petrol head ash

Original Poster:

187 posts

195 months

Sunday 14th October 2012
quotequote all
I purchased a MK2 MX5 as it already had a supercharger installed... it was much cheaper for me to buy a car rather than the supercharger and brackets separate!

I used the car a few months before i put the engine back to stock just to see what its like and imagine how well it's going to go when its in a seven!

The MK2 will be sold as a standard car when I'v finished and I'll get the rest of the running gear off Road Runner, e.g. uprights, engine, gearbox, diff etc. I'v chosen to buy what I need separate because the Mazda was such a nice car i didn't want to strip it.


This was at Blyton Park...



Engine bay of the MK2

petrol head ash

Original Poster:

187 posts

195 months

Thursday 18th October 2012
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MG CHRIS said:
OOPS yea your right got confused with GBS there was a thread on here not so long ago saying about it. When i looked around it before i bought the mev was impressed with it and the cost wasn't to bad neither not exocet level but a lot cheaper than than other 7 type cars.
With the supercharge fitted aswel that should fly what weight will it be roughly mine should be between 600-700kg im assuming yours will be lighter.
With the cage and supercharger it should be 'about' 550kg, maybe a bit more but we will soon see... ill get it weighed once it's built


Edited by petrol head ash on Tuesday 18th December 22:02

petrol head ash

Original Poster:

187 posts

195 months

Thursday 18th October 2012
quotequote all
Mike from Road Runner kindly sent me some pictures of my chassis fresh from powder coat!

The chassis will have all the wishbones fitted for the weekend... ready for collection! smile

I,v decided to have the full cage option as it adds to strength and I think it will help with trackdays/hillclimbs etc, also i think it looks really aggressive with the extra height and the side impact bars giving the car some width

Side impact bars not fitted in picture!



petrol head ash

Original Poster:

187 posts

195 months

Thursday 18th October 2012
quotequote all
Some more pictures of the chassis.... this was another trip I made to Roadrunner, I collected some bits so I could make a start on refurbishing some parts.






A picture of the floor, personally I think this looks a work of art!!! If the rest of the kit has as much attention to detail as the floor I'll be one very happy person smile
All the holes were predrilled before the panel was powder coated, there is two perfect 19mm holes towards the back so if for any reason I need to take the rear wishbones off I can with ease as a socket will fit perfectly through... I know I'm easily pleased and a bit sad but I thought the details were a nice touch!




My shocks were fitted for a quick picture... RoadRunners pushrod option!





For the people with keen eyes out there, yes.. there is a tube missing on the bottom right of the last pic, chassis's still in the jig at this point, the shocks were loosely fitted so I could take a few pictures.


Last picture before I made my way back home... loaded up with my engine, gearbox, driveshafts, propshaft ready to be reconditioned/painted.


petrol head ash

Original Poster:

187 posts

195 months

Tuesday 23rd October 2012
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I picked my chassis up Saturday, really really pleased with it, just need to recondition some of my parts and get building smile

I'll upload some pics soon

petrol head ash

Original Poster:

187 posts

195 months

Wednesday 7th November 2012
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Started putting my car together, I reconditioned my driveshafts... did a before and after picture.




Stripped and cleaned my engine, had all my aluminium parts chemically cleaned in an acid bath (look like new) sent my rocker cover off to be powder coated. I decided to paint the block orange as thats the colour of the car and paint the writing on the rocker cover orange. Whilst working on the engine i'v fitted a new cam belt, gaskets etc etc




RoadRunner Racing supply some custom billet aluminium diff mounts that they fitted in my diff for me (made in house)
Ready for a few runs at Santa Pod! :-)



petrol head ash

Original Poster:

187 posts

195 months

Tuesday 20th November 2012
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A few more pictures of the SR2, I've fitted the engine with most ancillaries bolted on...... It's a bit tighter under the bonnet than i thought!

Petrol tank and fuel pipes fitted,

Brakes painted and fitted, just waiting for some handbrake brackets from RoadRunner,

Prop shaft fitted,

Pedal box fitted and adjusted,






Placed my bonnet on to check everything is clearing, its so close!
I've slightly off centred the engine to give a bit more room around the supercharger... I'm trying to avoid cutting a hole in the bonnet. With the engine finally mounted the bonnet just sits over the engine but is very close, when the side panels are fitted it should lift the bonnet up a bit more as i've currently got it resting on the chassis tubes.


petrol head ash

Original Poster:

187 posts

195 months

Tuesday 20th November 2012
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dom9 said:
Lots of interesting triangulation in that chassis...

Looks like a good project - will follow this one smile
Thanks Dom, the chassis with the full cage is one of the most appealing things about the car for me... I look at it and think it looks really purposeful!

can't wait to get it built and on the track next year! :-)

petrol head ash

Original Poster:

187 posts

195 months

Tuesday 20th November 2012
quotequote all
I forgot a picture of the pedal box,

I've ordered some anti slip tape for the pedals, once this arrives and its fitted I'll put up a better pic.





.....And just because I think it looks good, my supercharger (that I thought was pretty big) next to another slightly bigger one!


petrol head ash

Original Poster:

187 posts

195 months

Thursday 22nd November 2012
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Woody said:
Looks a cracking build!
Which supercharger have you gone for?

Chris
As rdodger says it's an Eaton MP62, I thought about going mp45 (smaller) but then decided to go the 62 route for the extra power potential it has... not that I need anymore!

petrol head ash

Original Poster:

187 posts

195 months

Thursday 22nd November 2012
quotequote all
rdodger said:
Hi. Looking good!

You are using a similar setup to me with the BRP MP62 Supercharger on the BP 1.8.

Have you looked into the coolant reroute? Basicaly helps with the cooling of cylinder 4.
Like this http://mazdafield.wordpress.com/2012/01/22/test-fi...
though I have done away with the front thermostat housing and used a core plug.

What size pully are you using? Intercooler or charge cooler?
I have heard about the coolant re route but was told It doesn't work the same on the mk2 engine due to the 'lean burn head'?

have you got anymore info on it, I havn't started the coolant pipes yet but as I was doing the cam belt I couldn't decide whether to blank it off from the head.... I ended up leaving the housing on due to hearing about the lean burn head on the mk2?

Im running a 7cm pulley, am I right in thinking thats standard? Eventually i'll run an intercooler but to start with i'll run the pipe work straight into the inlet then once the cars passed IVA I can look into the coolers etc.

petrol head ash

Original Poster:

187 posts

195 months

Thursday 22nd November 2012
quotequote all
chuntington101 said:
If thats the Magnuson M112 then its just a tad biiger than the engine in terms of displacement! Think you should give it a try smile
You know your Superchargers then! smile

you are right, its the Magnuson..... don't think i'll put it on my engine though, although it would be interesting! scratchchin

It's going in an Ultima....

petrol head ash

Original Poster:

187 posts

195 months

Friday 30th November 2012
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Turned the car round to start fitting the body,

A few pictures of the car before the body goes on!







Painted the inside of the bodywork to give it a bit more of a 'finished' look





Sides fitted with bonnet.... just need to sort the shut lines and secure the sides, although it sits pretty well as it is.





Fitted the rear cover that sits over the eyelets, also cut and fitted the rear carbon covers





Fitted the battery with some heat matting behind it, I'll put this the other side as well as the exhaust will be quite close to the bulk head.




Next is the exhaust......

petrol head ash

Original Poster:

187 posts

195 months

Tuesday 4th December 2012
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CNHSS1 said:
What make & spec are the shocks? Look pretty trick
The shocks are Damper tech made to Roadrunner specification.

petrol head ash

Original Poster:

187 posts

195 months

Tuesday 4th December 2012
quotequote all
Life Saab Itch said:
I really like the look of this kit.

It's about the only kit on the market at the moment that looks to be of a top quality in design and finish, apart from maybe the Birkin.
thanks....

I was very impressed with the quality of the car when I first saw it, I do however think it looks so much better in the flesh quality wise compered to other kits on the market (nothing against other kits as I've had them in the past) thumbup


Edited by petrol head ash on Tuesday 18th December 22:11

petrol head ash

Original Poster:

187 posts

195 months

Wednesday 5th December 2012
quotequote all
TheLastPost said:
Is there any provision for a front anti-roll bar with the SR2, and if so how does it work; is it inboard or outboard?

And what bearings do the rockers use, out of interest?
As far as I'm aware there isn't an anti roll bar option (although I could be wrong). Not sure what bearings are used in the rockers but I'm sure if you contact Roadrunner themselves they should be able to help!

I used the SR2 demonstrator/track weapon! (about 3000 track miles this year) with the standard suspension setup, Ive got the pushrod setup so should be better as most weight's in board, I wouldn't think an anti roll bar was really necessary with the standard setup but It can't be that difficult for some one to retro fit... if thats what they want?

petrol head ash

Original Poster:

187 posts

195 months

Wednesday 5th December 2012
quotequote all
Started the exhaust...


I'm using three inch pipe because it looks massive!.... and for the future in case I decide to use bigger injectors, smaller pulley etc.

I'll be using the standard manifold as it sits very neatly under the charger and looks like a very good flowing/well build part... for a production car anyway.

The mk2 engine uses a different flange to the Mk1, two pipes rather than one. I decided to cut this off as it was the easiest way to use the three inch pipe I wanted in the available space









A 'y' section then made the single outlet...





Then a 2.5'' to 3'' reducer with some 90 degree bends 'chopped up' smile







All welded and fitted.... the dust is from the hole I cut in the body work!





I'll use a long 90 degree with a flared end so it's easily removable (you can see this in the above pic) then straight pipe with a cat to the silencer.

Im waiting upon delivery of the silencer, I should receive this towards the end of the week then I can finish off the exhaust.

Edited by petrol head ash on Tuesday 18th December 21:54