1999 Saab 9-3 Viggen Turbo Convertible

1999 Saab 9-3 Viggen Turbo Convertible

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TurboBlue

Original Poster:

672 posts

164 months

Friday 27th February 2015
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1999 Saab 9-3 Viggen 2.3 Turbo Convertible



There have been a couple of threads on PH where I’ve meant to post a reply but not got around to it; one would be the ‘Council’ thread where my Shogun would fit right in; another was a thread about how the garage/mechanic you use and have a good relationship with, influences your choice of car.

Apart from an long dormant interest in the 1980’s T16 Saab 900 I’d not seriously considered a Saab prior to a couple of years ago; but, short of a long distance car for a family holiday to Scotland a couple of years ago, Scott – the mechanic I’ve used since the early noughties – had an early 9-5 Aero which he’d taken in from an ex-Saab main dealer. Scott runs a lovely, much improved, 9-5 and has his own 900 8-value Turbo waiting for some tender loving care, so he knows the faults and strengths of the brand and has deep respect for it.

The Aero had done nearly a quarter of a million miles, to which I’ve added nearly another twenty thousand. There is an old MG advertising slogan “Safety Fast” which is completely apt for the 9-5, to which you could add ‘value’. These are astonishingly good value cars and whenever anyone starts a thread asking for a family, long distance, fast, economical car for less than a few thousand pounds the correct answer is one of these.

TurboBlue said:
I give you a 2001 Saab 9-5 Aero Estate (230/manual) in black with beige leather. A not inconsiderable 247,000 miles but a full and complete Saab Main Dealer service history and one company/private owner from new. Being treated to a new clutch and slave cylinder, two new rear dampers, new number plates, a full size spare wheel, new MoT and some fresh synthetic oil this should be on the road next week for the princely sum of £950.

Anyway, so with the 9-5 and the BBR Shogun available to use on a daily basis, it was usually the Aero that would get chosen, which rendered the Shogun a little surplus to requirements. The Shogun and I have a love-hate relationship which the lack of use was not helping with; but I’m not yet willing to give up the fight – I might win in the end – so I had to put a bit of distance between my competing cars or eventually I’d let the Shogun go.

The bright amongst you would consider that it would be far more sensible just to replace the Aero and the BBR with a single all-purpose car; I too had thought of that but unfortunately come up with the solution as a BMW X5 4.6iS. I also became, as you do, completely obsessed about it.

It took weeks and weeks of reading about warranty costs, fuel consumption, sub-frame mounting replacements, timing chain failure and gearbox failure together with the ruinously expensive consumables to wean myself off that idea. Of course, anything sensible couldn’t be considered and fundamentally, and quite madly the basic requirements can be summed up in my username: it has to be blue and turbocharged.

TurboBlue said:
Brief update – back on the road, again...

...and here is the BBR today at the Bristol MC Sprint at Castle Coombe; spectating, just like me. Is that something else blue & turbocharged next to it too, that gives me an idea.

So, what isn’t an estate car, not even a saloon, nor a SUV; must be blue and turbocharged, preferably cheap with four seats; rare, possibly iconic, ideally a convertible. There isn’t much competition and it begins with an ‘S’. You could see the requirements as simple a ruse to the car I’d already thought of, I’d grant you that, but it led to a Saab 900 or 9-3.



Now, last year, briefly I drove a non-turbo, red Saab 900i convertible for a week while my many cars were all off the road together. In spite of it being a good example of the type I didn’t get on with it; it felt too old and too wilfully odd so I never felt comfortable pursuing the 900. The 9-3 range spans from 1998 right through 2006 (where I have an artificial cut off to do with vehicle tax) and beyond but it wasn’t really until I stumbled across the rare Viggen specification that I knew what I wanted.

What sets the Viggen apart, I’d suggest you read this: http://www.abbottracing.net/cms.php?id_cms=15 – but for me it is the only 9-3 fitted with the Saab 2.3 turbocharged engine; that was enough for me to hang my desire on.

Here is the Viggen as pictured by the seller.





I’ve only had it a week or so but I liked it straight away and I’ve decided to sort out the few problems it has and to make it better with upgrades from Abbott Racing.

It was fitted with almost new Autoguard tyres – an unknown Chinese tyre to me, which although they seemed adequate enough I just can’t trust so they have gone and have been replaced with Goodyear Eagle F1’s together with 20 new Saab bolts as they old ones were worn and some were missing there tapered collars.

The coolant temperature was rising and falling (although it did not overheat in London traffic) so a new thermostat will be fitted. The oil and filter has been changed and a replacement electric aerial and new Saab OE computer/clock (SID) panel has been bought to replace the one in the car with missing pixels. Most importantly, plain charcoal grey Saab mats have gone in to replace the rather garish blue trimmed aftermarket mats that were in the Viggen – I’ve re-used the mats to shield me from lying on concrete again painting the rear wheel hubs with some hydrate 80 as they were rusty.

The only modification from OE is a strut brace and some lowered springs; from the sellers pictures you can see that the Viggen was sitting especially low at the rear and once Scott had it up on a ramp it was clear it was running Apex springs that lowered it by 35/40mm. This is much too low for rural Wiltshire and as there was no corresponding damper fitted it was overall rather poorly set up so to rectify this and generally improve the dynamics I’ve ordered the following parts from Abbott:

• Viggen Rescue Kit including steering rack clamp, uprated bushes & bearings and a sub-frame brace;
• 18mm Rear Anti-Roll Sway Bar
• Set of lowered, stiffer, progressive road springs; these are designed for 18” wheels so in conjunction with the Viggen 17” wheels should provide about a 20mm drop in ride height.
• Koni gas-hydraulic dampers; the springs have been matched to the characteristics of the dampers; ideally, I wanted to put the Viggen back to OE spec but you can’t source original front springs
• Uprated front ARB mounting and drop link bushes
• Braided brake hose set

This should have the Viggen running comfortably, safely & fast. I’ve no current plans to up the power but there is no end of possibility to that particular obsession.

I’m going to get some photos taken as the Abbott improvements go on and I’ll post them up.


Edited by TurboBlue on Saturday 28th February 21:26

TurboBlue

Original Poster:

672 posts

164 months

Saturday 28th February 2015
quotequote all
That's a lovely looking SE; the hatchback looks the best IMO; but, it was too practical for me!

I've taken my information from wiki regarding the engines here: http://en.wikipedia.org/wiki/Saab_9-3#First_genera...

Yes, the sump was dropped in 2013 when the timing chain was replaced by the previous owner, I have the receipt for the work done, and it was clean.

The sump on my 9-5 Aero was free of sludge too when that was dropped at 247,000 miles.

TurboBlue

Original Poster:

672 posts

164 months

Saturday 28th February 2015
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555JWR said:
The only problem i've found with it is every time i've looked to replace it there's nothing i'd rather have. Yes an M3 will handle better but you can't get a bike in, a landrovers more practical but you cant take one to vMax or a trackday an Audi RS or AMG estate might do but i couldn't leave one in Newcastle city center at 2am on a Saturday night without worry and so it goes on.

I just picked up a convertible today to keep it company. It's nowhere near as nice as your Viggen just a standard SE HOT but i'm looking forward to running around in it over the summer.
Yes, in an epic display of man-maths I too have decided that it is better to run a couple of cars that are not worth that much but which do everything and more that a single more expensive car would do. I had even agreed a budget that was considerably larger than the purchase price of the Viggen but in the end I couldn't spend a lot of money; its like the £5k retro thread running currently on GG; what more do you need?

Hope you enjoy your High Output Turbo convertible over the summer.

TurboBlue

Original Poster:

672 posts

164 months

Friday 6th March 2015
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The Viggen is still at the workshop; a tiny bit of suggestion by Scott, on the basis that a little more torque would make the car drive better has seen the ECU dispatched to 'noobtune' for a stage 1 re-map; should be good for around 275 BHP & 420 NM. A quick shift kit is also being sourced from another member of the Saab community. The Abbott kit should all have arrived but I've not had time to go and have a look at it yet.

I'm missing the Viggen, especially with Spring on its way; to compensate I've been scouring eBay for old brochures and found this 1999 Viggen specific fold out colour brochure.



Turbo Blue - ha!


Edited by TurboBlue on Friday 6th March 19:38

TurboBlue

Original Poster:

672 posts

164 months

Monday 9th March 2015
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This is the kit from Abbott; quite a way to spend £1,500!



There is also a breather kit and a K&N filter on its way but that hopefully will be the end for parts.

I took the Viggen out for a brief drive today as the ECU has returned and there is a lovely deep well of power at the bottom end of the rev range and a fantastic turn of speed when given a prod. Part of the package from new with the Viggen was that the available torque was limited in first and second gears, this suits me fine; especially when you consider that it runs no form of traction control whatsoever and has mere 215 section tyres.

The Viggen should be on the ramp at the workshop over the next couple of days to have this all fitted.

TurboBlue

Original Poster:

672 posts

164 months

Tuesday 10th March 2015
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Hope so! That's not the reason why I bought one but it would be good to avoid any depreciation. They have some of the right qualities for future classic status, particularly for me, of being instantly recognisable of the time they were made and the circumstances of their design.

TurboBlue

Original Poster:

672 posts

164 months

Wednesday 11th March 2015
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St John Smythe said:
I've got a 2001 9-3 Aero HOT convertible fitted with traction control which is useless to be honest. It still torque steers like a bugger!

Like you, I've got new springs and shocks to go on plus a steering rack brace and a Hirsch exhaust. Then a Noobtune remap will be needed smile I'm surprised these cars made it through testing when they were new as I think the handling can be borderline dangerous in some circumstances.
My old 9-5 Aero was pretty hopeless with torque steer even with traction control (and I never turned it off) but mine was fairly old and little worn out so I think it was about as poor as it could be; interestingly, the Viggen, which is currently sitting very low was quite reluctant to steer itself up to the point where the over-boost kicked in 3rd gear and I had a very sharp tug on the wheel and a determined little jink hedge-wards.

I'm hoping that all the extra bracing, bushing, springing and damping going into the 9-3 will bring it up to a more competent level.

TurboBlue

Original Poster:

672 posts

164 months

Wednesday 11th March 2015
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Ah, recommendations! They are a nightmare! Originally, I would have preferred to go right back to OE springs & Sachs dampers but the front springs are NLA and the rears are expensive too. The Bilstein & Maptune spring kit was probably the front runner until Scott spoke to Abbott.

They specifically recommend the Koni dampers for the lighter 9-3, although they are also happy to recommend Bilstein for the heavier, wider 9-5. Abbott said that the Koni’s were such a job to re-valve to fit that it was easier to match them to a specific progressive spring. So we have come down to a Koni fitment and larger springs (for 18” wheels) in an attempt to raise the Viggen up a little; should be about a 20mm drop overall.

To be fair, I run Koni dampers on my Shogun and that ladder framed, live axled truck is sure footed and controlled so I had no problem with what is quite an expensive option. The workshop generally fits K&N air filters so that too is going on.

Would be interested to hear your feedback on the PFS kit – are you fitting the H&R springs?

TurboBlue

Original Poster:

672 posts

164 months

Thursday 12th March 2015
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Went to the workshop today as I thought the Saab would be on a ramp and I wanted to have a look underneath. There are no horror stories, it has had a little bit of welding in the past but all the floorplan and chassis rails are solid and it just needs some rubbing down and paint to keep the rust at bay.

Anyone from my Shogun thread will know just how much I enjoy dealing with rust so I will be returning to the workshop, wire brush & Hydrate 80 in hand. The rear axle was dropped while I was there to remove the old yellow Apex springs and the offside rear top spring mount had started to rust and expand so that was cut off; it will be repaired and welded back to the rail to sit flush.





The Viggen has been quite bouncy and crashing over broken up roads and you can see from the photo the old Apex and new green Abbott springs, although the height was little different it was the compression that was most marked; you could hardly move the green spring but the yellow could be pushed down a little way by hand quite easily. This lack of compression is what will raise the Viggen back up and it will be very interesting to see how these springs and the new Koni dampers work once it is all back together.

TurboBlue

Original Poster:

672 posts

164 months

Monday 16th March 2015
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We think the Apex springs are a fairly huge 40mm drop, you can see the difference below.



The rose-jointed gear linkage has arrived too.


TurboBlue

Original Poster:

672 posts

164 months

Thursday 19th March 2015
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Front sub-frame is out so that the new brace and bushes can be fitted.



TurboBlue

Original Poster:

672 posts

164 months

Friday 20th March 2015
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A few extra pictures taken by the workshop today. Seem to be having an 80's disco going on underneath.




TurboBlue

Original Poster:

672 posts

164 months

Friday 20th March 2015
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The bump stops were the last two in stock at Saab!

TurboBlue

Original Poster:

672 posts

164 months

Saturday 21st March 2015
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The sub-frame bushes have all been replaced, they were really difficult to get out as they have a stainless steel band around them and the front struts have been painted with Hydrate 80 and the new springs fitted.





New brakes lines have had to go in as the old ones were corroded and the braided hoses have been fitted; new discs have been sourced and they are going to be grooved as this was OE specification.

TurboBlue

Original Poster:

672 posts

164 months

Monday 23rd March 2015
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ruggedscotty said:

Viggen in monte carlo yellow
I like my blue but that is yellow is superb. An old family friend, had two Monte Carlo Yellow Saab Convertibles years ago, a 900 and 9-3 but he never seemed to drive them! Sadly, they are long gone now.

ruggedscotty said:
He had the rescue kit installed. Had to as the bulkhead would split otherwise.
One of the few things I did right when buying the Viggen was to run the steering from lock to lock to check whether the bulkhead was cracked.



TurboBlue

Original Poster:

672 posts

164 months

Monday 23rd March 2015
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griffin dai said:
The handling mods definitely made a nice difference and IMO these really need a few quid thrown at them here.

Not sure if yove got a thicker rear Arb fitted but a cheap/effective mod is just double up with another standard bar, the 22mm bars are hard to source so if one does pop up on ebay/forums I'd snap it up!!
I sourced all of the chassis mods from Abbott which included their rear ARB as I wanted to get everything delivered together and was quite keen to get the Viggen on a ramp just the once and back on the road!

I enjoyed your thread on your 9-3 'vert and all the work you put into it yourself; like you & many others I seem to have got the Saab 'bug'.

The Viggen is booked in for MOT on Wednesday so fingers crossed it will all be done. Will have to give it a polish (don't laugh Scott!) and take some decent photo's.

TurboBlue

Original Poster:

672 posts

164 months

Wednesday 25th March 2015
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Almost there. Viggen back on it's wheels and at a far more sensible height.




TurboBlue

Original Poster:

672 posts

164 months

Friday 27th March 2015
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Viggen is back. It has been transformed and has a deftness to the ride that was not there before. I'll post up all the work undertaken once I've got all the paperwork together but for the time being quite a lot of photo's follow.