The search for a BMW E66 Barge Borker

The search for a BMW E66 Barge Borker

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Prizam

Original Poster:

2,346 posts

142 months

Wednesday 10th February 2016
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I sold my Jag XJR X350 a couple years ago and have had some epic bangers since then.

A 2004 £300 Megane with classic Renault electrics and a £800 2006 Mazda 5 MPV, with 275k on the clock.

Both bangers went surprisingly well and took a little over a years’ worth of abuse each.

But I became bored of cloth seats and a lack of cruise control. So I found myself looking at a cheap E65 / E66. I found one, a non-runner. It had gone in to auction running, was purchased by a garage and subsequently stopped working. Sold as spares or repair.

£1500 later and it was mine… I couldn’t figure out what was wrong with the car, but after a few days of messing around I figured it was the timing on the engine. The chain must have jumped a tooth.

Got it to a BMW specialist to find the engine had eaten its self, and once inside was just a collection of metal shavings.

I sold it to the garage for the price of them looking at it and walked away.

Another couple of weeks of Mazda MPV misery and I found another one in London. This time it was a runner, and advertised surprisingly cheap at £4,500. It was also in the right colour. Grey, and the best spec imaginable. Massaging seats, TV, DVD, Double glassing, 2 fridges, rear blinds, electric rear seats, hydraulic doors, radar cruise control … the list goes on! And this one only had 120k on the clock.
I rocked up on a freezing cold day in London, in February. To see a rather battered, dented, scrapped E66 with condensation running down the double glassed windows.

The guy came out to greet me, smiling whilst leaning up against his brand new 5 series he through the keys at me. The car, just about coughed in to life.

Inside was soaking wet, the carpets were wet and the rear had what was left of the guys Christmas tree in it and that great big list of electrics above… None of them worked.

At this point I must have been suffering from some form of delirium, after a successful test drive. The engine and gearbox checked out ok and I parted with £2k worth of cash. I just admit I didn’t really want the car unless it was really cheap, so made an offer to reflect this. Unfortunately he took it!

The car drove ok on the way home, and in my head I was making a list of all the things I needed to do to it whilst kicking myself for getting it in the first place. And then the flat tyre warning light came on… And then I noticed it smoking when I set off from the lights.

Great.

Prizam

Original Poster:

2,346 posts

142 months

Wednesday 10th February 2016
quotequote all
Seals were fine and smoke is gone. I'm playing catch up with my posts as this was about a year ago now. Pics and the story of barge Bangernomics to follow soon.

Prizam

Original Poster:

2,346 posts

142 months

Thursday 11th February 2016
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At this point I should point out that the car came with a private plate. A HPI check reviled that the plate was put on when it came out of the factory as something the original owner specified (2 owners by the way). A quick online valuation suggested that the plate was worth about as much as I paid for the car, it’s a good plate and incidentally has my initials in it. So will probably keep after this car is long gone.
It is also probably worth nothing that the HPI check revealed the cars original cost. £113,000. Nearly £1 a mile in depreciation in 10 years.

Once the car was on my drive I set about draining the rear foot wells. Plenty of space back there!



And then drying out the car.



The issue was the typical draining holes under the bonnet filling up with tree crap. Cleared this out and flushed it through.

Next up were the electrics, or the lack of…

Tore up the boot, dried it out… and ended up replacing the logic 7 amp. My first big expense at £700!
It is worth it though, the sound from it is great!





Whilst the amp was now working, a lot of things were not. The battery kept going flat way too quickly. It was a 6 month old Bosh 95 amp hour beast. Put my back out lifting it from the boot!

A little research suggested that because it was a lead acid battery, it was no good. Further searching told me that if you replace the battery in the car you also need to tell the car about it, so it won’t over / under charge it and fubar the electrics and your new battery.

I decided to leave the battery out of the car whilst I was waiting for the new one to arrive. A 95AH glass fibre battery (AGM), that made my eyes water at nearly £200.

It arrived, I opened the boot to install it and found a small swimming pool in the foot well. Drat!
Hoovered up the water and dried it all out. Then got my missus to lock me in the boot and hose down the rear of the car.

Mistake number 1…
Don’t let your missus lock you in the boot of a car.

Mistake number 2…
If you don’t have the battery connected, make sure she knows how to unlock it.

Mistake number 3…
Don’t have the keys in your pocket.


I found the leek, and was starting to get wet. Luckily I had my phone on me so was able to guide my fair maiden in to the house to find the spare key, separate the actual key bit from the fob and then find the hidden key slot for the boot.

My frustration at her key finding and boot unlocking ability was instantly dissolved by daylight and fresh air. freedom!

A finger full of clear bathroom sealant round the inside of the boot seal and all was well. I then installed the battery and the car electrics jumped back in to life… Surprisingly, almost all of them too.

I found the “Reset battery” option in the INPA. (Yes, you really do need a laptop, separate software, special cables and the ability to read German to put a new battery in this car) And reset it.

Now the only electrics not working was the passenger seat.

A new module was ordered from eBay, plugged in and that was fixed too.



Next up, the greasy bits.

Prizam

Original Poster:

2,346 posts

142 months

Thursday 11th February 2016
quotequote all
Unfortunately not, its a 745Li.

Will take a picture of the HPI report when i get home. Didn't stop to take many pictures as i was fixing this car, couldn't wait to get out of the Mazda 5 I was driving. Every second counts!

Prizam

Original Poster:

2,346 posts

142 months

Friday 12th February 2016
quotequote all
The car is a little over complex. Every module on the car is connected to the next with a fibre optic bus. you need to be a little careful with these.

Quick update for now....


Once the electrics were working and the car was drivable, i went out for MY first drive in the car.

Up until this point i had only driven the car up and down a 20mph road in London. the guy selling was a little nervous.

My Dad drove the car back from London to Reading. And it had sat on my drive since.


I went out for my first drive of about 50 miles... and this was the result.


Prizam

Original Poster:

2,346 posts

142 months

Friday 12th February 2016
quotequote all
A little from all of the above.

Car has a huge spec, hence the original purchase price.

Economy was a combination of a few things wrong, idling for a while and testing out the gearbox.

Prizam

Original Poster:

2,346 posts

142 months

Friday 12th February 2016
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I have this cable

Prizam

Original Poster:

2,346 posts

142 months

Friday 12th February 2016
quotequote all
Ones like this usually go for 5-6k. this one was in a bit of a state so got it for the price of the number plate.

That said, it is also the highest spec 745li I have seen. only trumped by a 760li that was completely shagged with 200k on it and went for 6k.

The E65 / E66 was also tormented by electrical problems in the first batch of launch cars. The fibre optics went wrong and the I drive crapped out meaning early owners cars spent a hell of a lot of time in the garage. BMW screwed their own reputation by offering some pretty shoddy customer service around these issues and not extending warranties.

By 2005 they had sorted the issues, and reliability was reasonable. but the reputation was damaged. 2nd hand owners have the fear put in to them by very expensive consumables. Large fuel bills and internet tales of ruinous faults.


Even today on this car a replacement Xenon headlight will see you £250. Used. The flow me home intelligent headlights that my car has will see you well over £500 a headlight. IF you can find them. (2x on ebay right now £1312 and £2420, both look well used)

Prizam

Original Poster:

2,346 posts

142 months

Friday 12th February 2016
quotequote all
BMWill said:
A friend of mine has one of these. He swapped his 06 plate L200 animal for a 52 plate E65 745i... Sounds glorious but he's comfortably spent £4k in maintenance in the year he's had it.
Anything before 2005 should be avoided like unprotected sex with an Ethiopian transvestite!

Prizam

Original Poster:

2,346 posts

142 months

Saturday 13th February 2016
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Mr Tidy said:
Prizam said:
Anything before 2005 should be avoided like unprotected sex with an Ethiopian transvestite!
No. no no, totally frack to bont - anything after 2005 should be avoided like unprotected sex with an Ethiopian tranny IMO!

My 2006 Z4C had a new water pump (£500+) and a thermostat (£100+) - I got a complete cooling system refresh on my 2002 E46 353ti fitted for just over £400!

Progress - my F*****G Ar*e - unless that means bigger and more frequent bills!?
BMW in general prehaps, but you wouldnt want an early E65 / 66 !

Prizam

Original Poster:

2,346 posts

142 months

Saturday 13th February 2016
quotequote all
Rindergulasch said:
Love this thread. But couldn't you post at least one picture of the outside, perhaps?
Only one i have is below.... with some other toys.

I wanted t get out and take some piccys today, but its raining. Promis i will get some better documnted evidence of it for you.


Prizam

Original Poster:

2,346 posts

142 months

Thursday 18th February 2016
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MichelV said:
I think it is fair to say that the OP is good at buying lux-barges but total crap at taking pictures.

Man, I thought I was inadequate when it came to taking pictures....
Sounds about right. It needs a wheel bearing doing now, so will make sure I document that properly and see if I can take some catchup pictures.

Prizam

Original Poster:

2,346 posts

142 months

Monday 7th March 2016
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jonah35 said:
You're mad!

So, you bought a previous car sold as a non runner with knackered engine, then decided it was a non runner and gave it to a garage? Madness!

All the hassle and cost on these cars - I can't believe you had to dry out the foot wells, that dehumidifier will have dried the leather.

You have the patience of a saint but I still think you're mad!!
Yup... probably slightly bonkers.

Prizam

Original Poster:

2,346 posts

142 months

Monday 7th March 2016
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This weekends task was to replace the nearside, rear wheel bearing.

After reading up on how to replace the bearing... and the tools i would need. i bottled it.

£40 later on ebay and i had a used entire hub and break assembly heading my way.



Step 1 - Remove the bearing hub



This came apart just fine in the vice in the garage.

(Sorry for the lack of pictures again.. i did takle soem of my own though.)


Step 2 - Remove the scabby wheel


Step 3 - Remove the brake calliper and carrier and disk










Step 4 - Realise you should have left it all in place because you need to shift this huge fack off bolt.




Step 5 - Put it all back together again, put your 36mm socket on the nut and proceed to break / sheer 3 1/2 drive bars off.

Step 6 - Beer, and ebay to find a 3/4 drive set to break next weekend.

Prizam

Original Poster:

2,346 posts

142 months

Monday 7th March 2016
quotequote all
Tempted by a good electric impact gun. If it is indeed enough to remove this bolt, i feat it would spin me round in the process. I had a massive bar on the thing.

I also have an air impact gun, not a chance in hell of it even touching this nut. Dont know its torque ratings though.

Prizam

Original Poster:

2,346 posts

142 months

Monday 7th March 2016
quotequote all
Bar nor my strength were not the issue. The tools i have kept on sheering in half.


Prizam

Original Poster:

2,346 posts

142 months

Monday 7th March 2016
quotequote all
Soaked in penetrating fluid, don't want to use heat on it for fear of distorting something. I only have a standard torch any way, never had much luck with it.


Tools were a Mix of Halfords Pro, and draper. So not uber cheap.

Prizam

Original Poster:

2,346 posts

142 months

Thursday 7th April 2016
quotequote all
Standard thread on the nut. My new 3/4" socket set and a big pole did the job.

The shaft was stuck in the bug and needed a 10 tonne press to get it out. job done. Sorry, forgot to take pictures.


Next up - Wheel refurbish and try to get the "ding" sorted out.


Prizam

Original Poster:

2,346 posts

142 months

Tuesday 14th June 2016
quotequote all
Well, back in the boot again.

I have a leek near the battery and the holder with all the different modules in it.

First time i found i had an issue was the dash boing-ing "Levil control system failure".

Great. One side of the suspension was down slightly. ok, new sensor time.



That didn't fix it. Diagnostics out and apparently the module isn't communicating. Took a look, yep. its full of water.

Dried it out. no dice. Reflowed the board. Same.

New ecu time... on to eBay and the prices are eye watering. £200 odd quid for a ropey used one. So have taken a chance on one from the USA. just as ropey but only £40.

hopefully arrive in a few days time, will try to take pictures of the car this time.

Prizam

Original Poster:

2,346 posts

142 months

Tuesday 14th June 2016
quotequote all
In other news... I also did this