Radiator fans

Radiator fans

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BobE

Original Poster:

605 posts

182 months

Thursday 11th December 2014
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A topic that has been covered before but I'm stumped. On my car when the engine gets hot the offside fan comes on at about 97 degrees - the nearside one never comes on. I'm investigating what is wrong as I assumed there must be a problem with the nearside fan or the power supply to it. So I've removed the air box and disconnected the water temperature sensor by port number 5. On my car the engine then actually has be running for the fans to actuate - not just with the ignition on and the immobiliser de-activated. When I do this only the near side fan comes on not both fans. So only the offside comes on with high water temperature and only the nearside with a cold engine and the temperature sensor disconnected. What's the cause of those symptoms....

BobE

Original Poster:

605 posts

182 months

Thursday 11th December 2014
quotequote all
Hi John - I'm guessing that it might be some sort of ECU/software issue but I'm interested if someone has another take on the problem. I find it hard to believe that such an fault could develop in the ECU - it would have to be some sort of inverse logic issue which shouldn't just appear. Anyone got other ideas or have seen the issue?

BobE

Original Poster:

605 posts

182 months

Thursday 11th December 2014
quotequote all
Hi Mike - I don't think it can be the relays as they must operate to cause the fans to work at all. It seems the issue is related to the signal to the relay that causes it to operate and hence provides power to the fan motor.

BobE

Original Poster:

605 posts

182 months

Friday 12th December 2014
quotequote all
Thanks to everyone for their input. Taking some of the points made. The offside fan has worked consistently ever since I've had the car - bought earlier in the year and operates at around 97 degrees. I guess it's possible that TVR wired it wrong so it's the one that should come on at the lower temperature and the 'gauge' is reading high. That would however mean two errors simultaneously which I think is unlikely and wouldn't explain why it stops working when the fan temperature sensor is disconnected. As far as I'm aware the nearside fan has never worked and sprang into life for the first time when the previously mentioned sensor was disconnected. I guess it's possible there could still be some continuity issues but it seems very unlikely. The sensor I disconnected is definitely the correct one from all the various forum posts and Graham Varley's site. I'll have another look at the wiring diagrams but those recently posted and those here: http://www.thetvrsite.com/cerbera/wiring-diagrams don't show the logic regarding how things work just wires and connectors. Maybe I'll have a look at getting some diagnostic software up and running but I'm a mechanical guy not an electronics/computer engineer. Any advice on the latter - what to download, how to connect the PC to the car and how to operate the software would be appreciated. Failing that I'll leave it to the 'experts'.

BobE

Original Poster:

605 posts

182 months

Friday 12th December 2014
quotequote all
m4tti said:
Sounds daft but with the sensor unplugged have you wiggled the fan connectors. The oxidisation of the spade terminals in those connectors can cause odd intermittent problems. I clean them every year.
Thanks Matt - I'm going to go through all the connections/fuses/relays etc just in case there is a problem there as I know both fans actually work.

BobE

Original Poster:

605 posts

182 months

Friday 12th December 2014
quotequote all
BobE said:
m4tti said:
Sounds daft but with the sensor unplugged have you wiggled the fan connectors. The oxidisation of the spade terminals in those connectors can cause odd intermittent problems. I clean them every year.
Thanks Matt - I'm going to go through all the connections/fuses/relays etc just in case there is a problem there as I know both fans actually work.
It moves on. I've now checked and cleaned the two fuses and replaced both relays with new 30amp jobs from Halfords. I also sprayed contact cleaner into both halves of the front pair of fan connectors. Restarted the car and only the nearside fan started as before. As you suggested I then fiddled with the wiring on the offside fan - there was a small flash of spark and that then it started as well. It seems perhaps a dodgy relay for the nearside and a connector problem for the offside....I'm now going to replace the two exposed connectors.
Hopefully everything will now work as intended. I'll then move onto the starter motor issue I have and maybe replace the battery as well. It seems there is always an ongoing project with a specialist British sports car - I've had years of 'fun' over the last few decades with Triumph, Marcos and Nobles and now TVR.

BobE

Original Poster:

605 posts

182 months

Wednesday 14th January 2015
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Just to conclude the topic - everything is now sorted. Two new relays and two new connectors fitted adjacent to the fans. For the latter I couldn't find any sealed versions capable of taking 30amps - most were only 15 to 19amps and with a 30amp fuse I didn't fancy the weakest link being the connectors if a short occurred in a fan motor. I then tried replacing the connectors like for like as mine had very badly corroded terminals and the corrosion had spread up the wiring loom copper conductors under the plastic sheathing but I couldn't crimp the new ones on without a major disturbance of the wiring harness. In the end I used domestic 30amp connector blocks with all the terminals and screws heavily coated in dielectric grease after assembly and then used two lengths of cable protector conduit over them as drip and splash guards. End of problem.