Tilton Slave, Zircotech Headers and Injector cleaning

Tilton Slave, Zircotech Headers and Injector cleaning

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aide

Original Poster:

2,276 posts

164 months

Friday 1st January 2016
quotequote all
Just made a start on a few jobs I need to get done before an upcoming Easter Road Trip with my dad..
The exact rout isn't planned just yet, the general route is:
-o- London, Calais, Oudenaarde for the Tour of Flanders
-o- Oudenaarde to Damgan for a few days
-o- Damgan, St. Malo, Southampton, London.

However, I need to get the following "niggles" seen to first:
-o- Tilton Slave
-o- Zircotech Headers
-o- Injector cleaning

Since the RP Slave failed, I had to manoeuvre the car into place on dollies..












I stripped the panels and airboxes off yesterday to gain access the the headers and will remove the gearbox today.

Happy New Year to all!
Aide

aide

Original Poster:

2,276 posts

164 months

Friday 1st January 2016
quotequote all
Yep, CerbWill helped, he emailed me some specific details:
Parts from Competition Supplies
Tilton 60-6000 slave cylinder (52mm diameter radiused contact bearing)
Tilton 61-628 threaded mounting sleeve

aide

Original Poster:

2,276 posts

164 months

Friday 1st January 2016
quotequote all
More of the strip down done today..

Up on axle stands..


Pretty level, slightly high at the rear..


Chassis plate..


Exhaust..


Heat shield..
l

Prop shaft..


Started to remove the headers..

aide

Original Poster:

2,276 posts

164 months

Friday 1st January 2016
quotequote all
Jhonno said:
Nice one Aide! Glad it is the Cerb's turn now.. One of the best getting better!
Cheers Dan, I'll be using your injector cleaning guys next week smile

aide

Original Poster:

2,276 posts

164 months

Friday 1st January 2016
quotequote all
Can someone let me know:

-o- if I need to remove the water rail to get the headers off?
-o- and when putting the headers back on, how do I torque the lower rear bolts?

I have crows feet sockets but can't fathom how to go about tightening the header bolts correctly once I get to reassembling everything!

aide

Original Poster:

2,276 posts

164 months

Friday 1st January 2016
quotequote all
Cheers Ian, Cheers Dan, any insight is appreciated.

Nils, I think the quote I got from Zircotech is in my work email, will let you know on Monday.

I'll probably get the water rails and decats done as well.

Might get the rocker heads done too, but am a little reluctant to take them off tbh..

aide

Original Poster:

2,276 posts

164 months

Saturday 2nd January 2016
quotequote all
Thanks Dan,

Will dump the coolant, strip off the water rail and see if I can get the manifolds off with the gearbox in situ.

It'll be easier to get the modded bellhousing back on without the headers in the way, so the headers need to come off first..

Should have it all stripped down today... (If I stop arseing around with a camera!)

Aide

aide

Original Poster:

2,276 posts

164 months

Saturday 2nd January 2016
quotequote all
Gray_101 said:
I spent most of last night looking at Cerbwill s post and recreated the job in my head as I've not got a Cerb in bits to look at at the moment, and it looks a good solution to the slave cylinder problems

But how does the Tilton mounting coller secure to the input bearing case on the gear box ? ... I would have thought a better solution would be to mount the tilton in the bell housing and not on the front of the gear box

Edited by Gray_101 on Saturday 2nd January 10:35
I believe this collar and slave are designed for the T5.
The slave is secured to the spigot housing on the gearbox.
Will mentioned that he had to tap a hole for the retaining bolt.
This 3min YouTube video from Tilton is pretty good.

aide

Original Poster:

2,276 posts

164 months

Saturday 2nd January 2016
quotequote all
harry henderson said:
For a minute there I thought my car was in your garage.
That's beautiful, Ocean Haze? Pretty Rare!
If you contact the ex TVR guy Nemasis on here he can tell you all about your car, he has all the records of every Cerbera that left the factory. Although he hasn't posted in a good while.
Spiders make an unbelievable difference to the car.

aide

Original Poster:

2,276 posts

164 months

Saturday 2nd January 2016
quotequote all
env said:
Aide - just to say thanks for posting and looking forward to following.

Env
Cheers James, I got a little further today..
Aide

aide

Original Poster:

2,276 posts

164 months

Saturday 2nd January 2016
quotequote all
GT6k said:
Here are my notes from doing my manifolds

Removing the exhaust manifolds
1) Remove rear chassis plate and disconnect the manifold to cat joints
2) Remove engine undertray
3) Drain coolant
4) Remove air boxes, throttle cable mounting, passenger side bonnet catch, header tank and header tank bracket.
5) Disconnect lambdas, noting which cable goes to which side.
6) Passenger side manifold – remove battery (having first opened doors and boot lid)
7) Remove bolt securing passenger side engine mount to chassis then tilt engine towards drivers side. The manifold can then be extracted upwards through the engine compartment.
8) Refit battery if you don’t want to leave the car powered down, my alarm objects to prolonged disconnection.

Additional items necessary for drivers side and some of these make the passenger side easier
9) Drain oil and remove filter (as this provides clearance later)
10)Remove clutch master cylinder cover (as above)
11)Remove coolant rails, securing water temp line out of the way to avoid damage
12)Jack engine and then remove passenger side engine mounting and plate
13)Remove bolt securing drivers side engine mounting to chassis. Slide engine to passenger side. Note that lifting the engine on this side will cause the engine mounting plate to bear on the steering column. Lift, slide and rotate engine as needed to allow manifold to be extracted upwards through engine compartment.


Jhonno - I take my hat off to you, I found it only just possible even with the water rails removed. I have come to the opinion that a lot of jobs are probably designed to be done engine out. If it weren't for the additional hassle of the air con refilling I think it would be the easier option.
Thanks for that Ian, it's greatly appreciated.
In the end I just drained the coolant, took the water rails off, unbolted the headers, took off the gearbox and starter, then jacked the engine up a bit and the headers came out from the bottom past the bellhousing. However, I did spent a good while, after I'd got the headers dangling loose, cursing every nut and bolt on the car smile

aide

Original Poster:

2,276 posts

164 months

Saturday 2nd January 2016
quotequote all
harry henderson said:
Cheers for that. It's not perfect when you get close up so it's booked for for a shiny new coat of paint in March along with a freshly refurbed set of RL7s. I just wish I had the skills and know how that the rest of you guys have, I'm impressed with myself when I fit a couple of rear silencers never mind the stuff you lot seem to do, very impressed.
Have you decided on a colour?

aide

Original Poster:

2,276 posts

164 months

Saturday 2nd January 2016
quotequote all
All stripped down.

Water rails:


Gearbox:


Headers:


Bellhousing:


Next:
-o- Remove injectors, tag and post for testing/cleaning
-o- Prep headers, water rails and decats for posting to Zircotech.
-o- Order parts from Tilton etc..
-o- Try to resist the urge to remove the engine!

aide

Original Poster:

2,276 posts

164 months

Sunday 3rd January 2016
quotequote all
ukkid35 said:
Get those water rails coated - you know you want to!



(I don't even do cosmetics)
That looks like a great finish on those parts.

aide

Original Poster:

2,276 posts

164 months

Sunday 3rd January 2016
quotequote all
Decided to pull the engine.

It will make it easier to fit the Tilton Slave and coated headers if the engine is out.

I also want to tidy up the engine bay.

aide

Original Poster:

2,276 posts

164 months

Sunday 3rd January 2016
quotequote all
Gazzab said:
Body off next ? ;-)
Hi Gary, I have an oil leak, which has been there for a long time, only slight, but enough to keep the chassis from rusting wink
Aide

aide

Original Poster:

2,276 posts

164 months

Sunday 3rd January 2016
quotequote all
Jhonno said:
laugh

I keep looking at my engine and how much I could do if I removed it..
laugh It's a slippery slope Dan smile

I want to fix a leak and completely clean the engine - will get the timing chain, cam covers, water rails and maybe throttle bodies powder coated. But am considering an engine refresh..

aide

Original Poster:

2,276 posts

164 months

Sunday 3rd January 2016
quotequote all
RFC1 said:
Aide, is that standard exhaust /silencer on your car ?

Cheers Sandy
Hi Sandy, yes it is. I managed to get a brand new original one around two years ago smile
Aide

aide

Original Poster:

2,276 posts

164 months

Sunday 3rd January 2016
quotequote all
Just ordered an Engine Crane

I already have an Engine Stand

Will start to prep the engine for removal over the next few evenings...

(Jeez, I'd earmarked January do to the Probationary Training sessions at the NRA in Bisley!)

aide

Original Poster:

2,276 posts

164 months

Sunday 3rd January 2016
quotequote all
I need to order a few straps to use wth the the engine crane.
Looking at stuff on MachinMart
Can someone let me know if I only need a couple of straps?
Many thanks
Aide