Chargecoolers

Author
Discussion

tomfraser

Original Poster:

23 posts

111 months

Saturday 11th April 2015
quotequote all
Hi all,

I believe the chargecooler core is slowly leaking on my 2003 Focus RS. There is only one left in Ford dealer stock across the whole of Europe and they want nearly £3,000 for it so that option is out. Most owners simply swap to a frount mounted intercooler when their cars reach this point, but I want to keep as much original as possible and I'm sort of blazing a trail for other owners as of all the other owners on the Facebook group I use, none of them has the first clue where to start with this.

I haven't been able to find a company so far willing to open up the intercooler box, repair/replace the core and re-seal the box. I am in touch with Pace cooling products, and I've also contacted PMA Group in Leicester who I believe originally made the boxes for Ford, but I haven't heard back from them yet.

I know chargecooler setups are used on plenty of other cars although I couldn''t name any off the top of my head. Can anyone recommend a company who'd be able to adapt an existing box to fit a Focus or would be willing to chop mine open and replace the core? Obviously price is a factor, anything more than about £700 and I'll just convert to a frount mounted cooler and put the intercooler box in the garage.

Any help anyone gives me is greatly appreciated, and if it's anyone from south Wales I'll buy you a breakfast at the next meet smile

tomfraser

Original Poster:

23 posts

111 months

Saturday 11th April 2015
quotequote all
@mighty kitten, yeah I know but I said why I want air to water - purely originality.

@Stevie, I have no idea how they're constructed internally but it seems the core leaks water into the box, this then pools and can be sucked into the engine.

tomfraser

Original Poster:

23 posts

111 months

Sunday 12th April 2015
quotequote all
I can find a used one easily, this post wasn't about that.

It was about trying to find a company to re-make/repair existing boxes.

tomfraser

Original Poster:

23 posts

111 months

Tuesday 14th April 2015
quotequote all
I'm not sure on core dimensions, I haven't been able to find anyone who's cut one open yet, and I don't have a spare to try.

Thanks George, I'll give him a call tomorrow.

tomfraser

Original Poster:

23 posts

111 months

Wednesday 15th April 2015
quotequote all
True Steve but I don't have £100 to waste in that way unfortunately.