Would you weld a petrol tank?

Would you weld a petrol tank?

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52classic

Original Poster:

2,529 posts

210 months

Tuesday 27th September 2016
quotequote all
Crazy idea I know, but with the support of the PH crew......

Zodiac MKII fuel starvation problem. I think we've isolated the cause as st in the tank. Previously pressure washed and slosh sealed through the existing holes so next plan is to open it up and clean again before fitting some sort of mesh filter to the pick up pipe.

My thoughts are that if the tank is (emptied of petrol!) filled to the brim with water, then it should be OK to disc cut a square hole say, 150mm. (I imagine that the water would cool the disc but that it would still work.) To close it up again I'm thinking something like a patch cut from a copper cylinder, including the immersion heater boss which would be soft soldered to the top side of the tank so as to give an access hatch in case of further problems.

So firstly, do you think it is safe to carry out? Is copper and solder OK with petrol? What's the chances of the 'fix' being effective.

52classic

Original Poster:

2,529 posts

210 months

Tuesday 27th September 2016
quotequote all
Wow! Fast response as ever!

Thanks for your support, I now have a lot more confidence to give it a go.

52classic

Original Poster:

2,529 posts

210 months

Tuesday 27th September 2016
quotequote all
Some good ideas there. Thank you all. God willing I'll let you know what happens.