Bought a 2 smoke!

Author
Discussion

Brummmie

Original Poster:

5,284 posts

221 months

Friday 30th September 2016
quotequote all
Looking at old pics, and got an itch when looking at photos of my nsr250,
Bought this as a non runner, cleaned the plugs and went third kick!


Spent today degreasing and cleaning, it's coming up nice, needs front mudguard painting, and new graphics on one side panel.
Going to put some proper race pipes on very soon.

Brummmie

Original Poster:

5,284 posts

221 months

Friday 30th September 2016
quotequote all
The bloke who I bought it off had a stroke, and was giving up, he must have been mid 70's!!
Turns out he used to race a bit bitd, like me self! hehe
I think a PV inspection and a re ring will be on the cards , maybe thicker base gasket and head gasket delete.
Raises the ports and lowers head to compensate.
I'll do a few miles on it next week perhaps, make sure I like the concept (again) , after my gsxr1000k6 it's gonna be odd...
But the 15mile cross country commute might? Be more fun?

Brummmie

Original Poster:

5,284 posts

221 months

Sunday 2nd October 2016
quotequote all
Steve Bass said:
Not advisable.
Speak to Sean at TTW and do it right.
Get a selection of Base gaskets to achieve the correct squish.
IIRC you can't run these without a headgasket anyway. And all that does is move the port timing which ruins the power curve of a very good engine. Might seem more powerful with the harder hit but in truth does nothing.
If you want to improve the motor then do a full top and bottom end refresh including crank. Set the deck heights correctly and new single ring pistons. have the powervalves re pinned or get newer items.
If you are really feeling flush a set of Tyga pipes, domed and O ringed heads and a zeeltronic ignition and powervalve control unit will transform it.
Make sure that the powervalve cables are set correctly and you'll have a flyer. 65bhp is about the max but no messing around with porting or port timing or such. Reliable if jetted correctly and an absolute hoot.

Enjoy!
I mean by head gasket delete, an O ring conversion, Steve Clitheroe did my CR500 bitd for me with a re profiled squish.
Was worth about 2bhp.
There is a factory Suzuki kit base gasket, must be a reason they made it?
I am leaning towards Jolly Moto pipes, my first choice would have been Derek Huxley, he was the man but I think pipe manufacturing has took a back burner for him now.
His pipes are works of art.
Thanks for the info, I will give the Tuning works guy a shout thumbup

Brummmie

Original Poster:

5,284 posts

221 months

Thursday 6th October 2016
quotequote all
Well its passed the MOT, its taxed and Insured, going to try a few miles before i pull it apart for a thorough check over.

Brummmie

Original Poster:

5,284 posts

221 months

Thursday 6th October 2016
quotequote all
Farlig said:
Gorgeous that, in stunning nick too - enjoy!!!
ETA - bugger now you´ve got me scouring the classifieds....!!!

Edited by Farlig on Thursday 6th October 15:08
hehe i think they are going north on price now, silly old farts like me getting nostalgic!

Brummmie

Original Poster:

5,284 posts

221 months

Saturday 12th November 2016
quotequote all
Getting stuck in, engine stripped, vapour blasted the barrels new pistons arriving this week. Managed to find new old stock stickers for scratched side panel, Lomas race pipes on order!!


Brummmie

Original Poster:

5,284 posts

221 months

Wednesday 16th November 2016
quotequote all
A Bit more progress, got pistons today, got the pistons and bores measured very accurately, so biggest piston went in the biggest hole, very very slight differences but may aswell.
Measuring piston popping out the top, so i can fit optimum gaskets for preffered squish..


Brummmie

Original Poster:

5,284 posts

221 months

Thursday 17th November 2016
quotequote all
Some cosmetic stuff, powder coated subframe, all the nuts and bolts treated to a mild citric bath to clean up oxidation

Brummmie

Original Poster:

5,284 posts

221 months

Tuesday 22nd November 2016
quotequote all
Took the plunge (literally) and dropped a caliper in the Citric (very mild food additive)) acid overnight, results are pleasing, i've chucked the whole brake system in now. This is the stuff i used on an 80's BMX frame (common practice) it didnt even touch the stickers! so thought i'd give it a try..



Brummmie

Original Poster:

5,284 posts

221 months

Sunday 4th December 2016
quotequote all
Jim Lomas pipes, stainless with carbon cans, super light and soooo pretty! These should sound a treat..

Brummmie

Original Poster:

5,284 posts

221 months

Thursday 8th December 2016
quotequote all
Pistons, rings, small ends, top fairing bolts, plus various brackets, washers, and bolts & Genuine sticker for scratched side panel, very little change from £500!



SP Head gaskets



very clean in here now!


Brummmie

Original Poster:

5,284 posts

221 months

Thursday 8th December 2016
quotequote all
Just casting, i'm not going to rough stuff up right next to the chrome plating.

Brummmie

Original Poster:

5,284 posts

221 months

Friday 9th December 2016
quotequote all
Got the previously scratched panels back, they are flawless now. The pearl was flicked in so edge to edge is still the old paint, so next step is to get the genuine stickers applied.

Brummmie

Original Poster:

5,284 posts

221 months

Tuesday 20th December 2016
quotequote all
Shes up and running, the new pipes have got the jetting to suit, and it sounds the bizz, really sharp bark to it, Best stick some brakes on it before i try it out, waiting for the side panel to come back from the graphic man, what do we think to powdering the wheels Black?? boxedin













Edited by Brummmie on Tuesday 20th December 16:53

Brummmie

Original Poster:

5,284 posts

221 months

Wednesday 21st December 2016
quotequote all
Steve Bass said:
black might be easier to clean but white is the correct look with the suzi blue.

White every time....

Brummmie said:
the new pipes have got the jetting to suit,
You won't be able to tell just revving her up wink

And don't think what jets are in one carb are right for the other. It's 2 separate 125 motors and needs to be jetted as such. Power jets are asymmetrical as well.....


Edited by Steve Bass on Wednesday 21st December 12:27
Its got different emulsion tubes (weaker) richer jets 280/290 Different cylinders as you say, these are the base settings that Jim Lomas has given me.





Edited by Brummmie on Wednesday 21st December 12:35

Brummmie

Original Poster:

5,284 posts

221 months

Saturday 21st January 2017
quotequote all

Got the side panel back from the decal guys, the long stripes are genuine Suzuki, the number board surround had to remanufactured, hard to tell which is old and new!

Brummmie

Original Poster:

5,284 posts

221 months

Saturday 21st January 2017
quotequote all
Biker's Nemesis said:
Looking really well, who remanufactured the number boards?

Brummmie said:

Got the side panel back from the decal guys, the long stripes are genuine Suzuki, the number board surround had to remanufactured, hard to tell which is old and new!
These guys

http://www.bike-stickers.com/homepage.htm

Brummmie

Original Poster:

5,284 posts

221 months

Monday 13th February 2017
quotequote all
Gone with white on the wheels, rebuilt the calipers as they were dragging, quite corroded in the seal area, all cleaned nicely now, regressed head bearings they were notchy, vapour blasted the bottoms of the forks, mudguard with fresh paint looks a treat.


Edited by Brummmie on Monday 13th February 16:47


Edited by Brummmie on Monday 13th February 16:49

Brummmie

Original Poster:

5,284 posts

221 months

Tuesday 14th February 2017
quotequote all
Panel fitting sesh and we are off!

Brummmie

Original Poster:

5,284 posts

221 months

Wednesday 1st March 2017
quotequote all
Forks sprang a leak, so it's had bushes,seals and hyperpro fork springs, calipers were partially seized so new seals and strip, I hope that's it now....
If anyone wants to turn the pic the right way around feel free!