Need a little help with some a/c bits please :)

Need a little help with some a/c bits please :)

Author
Discussion

jazzdude

Original Poster:

900 posts

153 months

Saturday 18th February 2017
quotequote all
Car is finally in bits, old heater box is out, and new a/c heater box going in.

I am clear about all the pipework behind the radiator as photos of these engine bays seem easy to find but need some help with the bits in front of the radiator.

1. Does the condensor get screwed to the radiator or does it get fixed to the outside (front) fibreglass hole in front of it? Which way round does it go, in/out pipes to drivers side or passengers side?

2. I have two pipes going into the space in front of the radiator in the nose, I understand the driver side goes straight into the drier, but I am not sure what happens next, does another pipe go from the drier to the condensor (top or middle) and then another pipe go from the condensor to connect to the pipe coming from the evaporator on the passengers side..correct?

3. what does the drier get fitted to? do I tie it to the condensor or do I need to fashion a bracket with a large jubilee clip and find somewhere to screw this to?

4. Do I need to change the tensioner on the belt? I see two types sold, one with ribs and one without.

5. Does anyone have a pic of where the condensate drains out from. There are a couple of clear hoses about a foot long each under the heater box in the area between the heater matrix and the evaporator, that run vertically down, but I cant work out where it would be useful to open up the holes for them to pop out.

For 1-3 I guess a couple of pictures taken up the nose from the front will answer these questions.

Thanks smile



Edited by jazzdude on Saturday 18th February 17:00

jazzdude

Original Poster:

900 posts

153 months

Sunday 19th February 2017
quotequote all
That's brilliant thank you so much. smile

So the condenser is fixed to the bodywork, on say 2 Z plates on each side or are there top and bottom too?

Do you have a shot of the other side showing the drier and its fixing to the condenser?

Also if possible a shot if (it can be seen from the top) of the pipe coming through into the engine bay from the evaporator so I can see where to drill the hole. It looks like it comes through at an angle just behind the access hole.

Do the drain lines go through the floor separately or are they joined together?



jazzdude

Original Poster:

900 posts

153 months

Sunday 19th February 2017
quotequote all
Ok I see how the drier bracket could work.

With the bits I bought from the breakers yard, I got a drier but it has two short hoses on it that were cut off so I don't know what they connect to.

The aluminium pipe running across the top of the condenser clearly angles down and connects to the hose going backwards.

The hose going forwards from the compressor, with the valve, was also cut off so I don't know what is at the other end.

It seems I will need to make up the condenser, the aluminium pipe, the drier and the other connections on the bench and fit the whole lot in and then hopefully connect the two pipes running backwards from the holes in the front of the car. Fun times ahead. smile

jazzdude

Original Poster:

900 posts

153 months

Sunday 19th February 2017
quotequote all
Thank you for help, very useful.

Can you get a photo of the pipe coming out behind the evaporator on the other side, that goes behind the plenum towards the fuel cooler? I have to drill this hole also and the location looks critical at an angle.

jazzdude

Original Poster:

900 posts

153 months

Sunday 19th February 2017
quotequote all
OK checked again, luckily the old drier I have also has its mounting bracket on it (with two rubber sleeves protruding out, which I assume fix to something on the condenser).

I looked at the passenger side on the bulkhead under the windscreen wiper motor, and there is already a large hole there with a rubber grommit, sort of 5cm forward of the heating pipes and slighly higher, that has just a couple of wires going through it going towards the wiper motor.

I am thinking maybe to use that, a but tricky I know with the small cable already in it but it seems it might be OK.

I have to also drill a hole through the back panel above the fusebox for the hose to go forward above the wheel to the front of the car, although I dont know how I will get a rubber gromit in there once I have pushed the box in.

As for the drains, I have two clear tubes, about 5cm apart which look like they will come down on the back of the wheel arch, next to the fusebox. Not happy about having any water above the fusebox (crazy place to put water hoses) so might look into doing something about that. Maybe plumb in a couple of 90 deg angled joints to move them to one side out of the way and join them together so they come down in one pipe.

There is another hole (OD 10mm) under the evaporator box, sort of at the centre point of the matrix itself (you can just see the aluminium in it, the same distance from the edge as the back one, with nothing in it. I think I will just seal that one up.

I really cannot imagine how this thing was even fitted in the first place. TVR must have employed a bunch of 5 year olds to do it as I could barely get my head under there, on my back looking up my shoulders would not go in, and my feet in the air resting on the hood. I am still aching all over two days later.

jazzdude

Original Poster:

900 posts

153 months

Monday 20th February 2017
quotequote all
This the underside of the heater box on the bench.

As you can see it has two hoses at the back but another hole in the middle of the evaporator enclosure.

I am thinking of joining all three holes together with piping and angles and then just having one vertical pipe going down and out of the floor.


jazzdude

Original Poster:

900 posts

153 months

Monday 20th February 2017
quotequote all
Just found another hose in the box of bits so this heater box actually had three hoses, one in each hole.

I think it would be daft to bring them all out individually through the floor so I'm going to try to join them all together and have just one pipe.