ZF 'Sealed for life' Autobox oil change

ZF 'Sealed for life' Autobox oil change

Author
Discussion

rswift

Original Poster:

1,179 posts

175 months

Monday 1st August 2011
quotequote all
So my Jaguar X350 has a 'sealed for life' ZF gearbox, which I believe is a very similar or common 6 speed auto gearbox fitted to quite a few bigger engined cars. So general consensus is that 'sealed for life' is true, if the life is 100k at 10 years, but a lot of sensible suggestions to change the oil at 60 or 70k. The oil is horrendously expensive, and draining and refilling is quite a specialist job as well.

Anyone had this done, I am not sure whether to use my usual Jaguar Indie, or find a specialist ZF gearbox service place .. I suppose better the devil you know etc. Got a feeling I'm looking at about a £300 bill . But cheaper than the £2k bill a mate got on a similar higher mileage car when the gearbox went bang.

Any experiences of this welcome

LHD

17,000 posts

187 months

Monday 1st August 2011
quotequote all
Ahem,

Worth the drive to Dortmund:

http://www.bimmerboard.com/forums/posts/527361

Ozzie Osmond

21,189 posts

246 months

Monday 1st August 2011
quotequote all
rswift said:
Got a feeling I'm looking at about a £300 bill . But cheaper than the £2k bill a mate got on a similar higher mileage car when the gearbox went bang.
^^^^ This.

£300 sounds a bit toppy to me. But do make sure the job is done by someone who knows what they're doing.

supersingle

3,205 posts

219 months

Monday 1st August 2011
quotequote all
LHD said:
Ahem,

Worth the drive to Dortmund:

http://www.bimmerboard.com/forums/posts/527361
Wow!


rswift

Original Poster:

1,179 posts

175 months

Monday 1st August 2011
quotequote all
What they said ^^^

Definitely worth a trip to Germany, although I believe ZF have a factory in Nottingham !

I will send an email to the Germany factory though, as that does appeal, bit of a road trip/few days away.

I'll let you know !

B'stard Child

28,395 posts

246 months

Monday 1st August 2011
quotequote all
Further reading for you

http://www.pistonheads.com/gassing/topic.asp?h=0&a...

http://www.pistonheads.com/gassing/topic.asp?h=0&a...

Me I prefer a DIY approach but I like knowing it's done properly and other than the german mob I'd want to be really sure before I took a car to anyone else

http://www.pistonheads.com/gassing/topic.asp?h=0&a...



Edited by B'stard Child on Monday 1st August 23:24

davepoth

29,395 posts

199 months

Monday 1st August 2011
quotequote all
Awesome. It's nice to see that they stand by their kit so well.

rswift

Original Poster:

1,179 posts

175 months

Monday 1st August 2011
quotequote all
I was going to compare the reply service from the British & German operation, Brits were first to reply from the email address shown on their website;


"This is an automatically generated Delivery Status Notification.

Delivery to the following recipients failed.

customerservice.zfgb@zf.com"



alephnull

355 posts

175 months

Monday 1st August 2011
quotequote all
Jesus christ that looks complicated...Serious engineering.

B'stard Child

28,395 posts

246 months

Monday 1st August 2011
quotequote all
rswift said:
I was going to compare the reply service from the British & German operation, Brits were first to reply from the email address shown on their website;


"This is an automatically generated Delivery Status Notification.

Delivery to the following recipients failed.

customerserviceDOTzfgb@zfDOTcom"
Probably the level of spam they get when email addresses are public and written on forums wink

OdramaSwimLaden

1,971 posts

169 months

Tuesday 2nd August 2011
quotequote all
About as good as my Getrag sealed for life gearbox on my old e39 M5, the synchromesh for 4th went after 30k miles and you need a new box. £6k fitted. It was 6 years ago and just out of warranty!

sparks_E39

12,738 posts

213 months

Tuesday 2nd August 2011
quotequote all
My E39 is on it's second Auto box at a cost of £3000+, but I didn't pay. Kinda worth the trip I guess. You can feel it jerk a bit when cold, but when it warms up it's as good as gold.

B'stard Child

28,395 posts

246 months

Tuesday 2nd August 2011
quotequote all
OdramaSwimLaden said:
About as good as my Getrag sealed for life gearbox on my old e39 M5, the synchromesh for 4th went after 30k miles and you need a new box. £6k fitted. It was 6 years ago and just out of warranty!
Wow synchros on an Auto - BMW were clever sods

rswift

Original Poster:

1,179 posts

175 months

Tuesday 2nd August 2011
quotequote all
I think my car has a plastic sump/filter (!) which is replacement only, plus oil & labour. Emailed ZF in Germany, so see what comes back ... unless have to close the email due to 'Spam"

swiftpete

1,894 posts

193 months

Tuesday 2nd August 2011
quotequote all
I did mine myself on my last car. It wasn't that tough even though I'm not really a spannerman. That was a bmw 540i, not sure how similar it is to yours to be honest, but that was a sealed for life system too. Just do your research online and crack out the spanners! At least you know you've done it right if you do it yourself.

rswift

Original Poster:

1,179 posts

175 months

Tuesday 2nd August 2011
quotequote all
I am reasonably handy with the spanners, done a least one engine swap, head gaskets, clutch etc .. but I think to do the job properly I need to get the Jag's back end quite high at the back end, which I'm not sure I can do, and then all I will have achieved is a partial oil change .. but the amount of detail I saw in the BMW gearbox service, and the prospect of a quick jaunt across europe is quite tempting. 900 mile round trip for me, on LPG :-) will cost about £100 (V8 4.2, oh yes it will at cruising speed) , and a cheap ferry crossing.

I think my Jaguar Indie, who I have been using for 10 years or so will do a fine job of an oil change, but I reckon £200 more might see a gearbox that will outlast the car (might be getting carried away here). To put into context, my previous old school 1995 X300 was sold on at 325,00 miles, on it's original gearbox oil, ATF I assume .. still running a treat, and as far as I know still is.

Progress ??

Jaguar steve

9,232 posts

210 months

Tuesday 2nd August 2011
quotequote all
Gerabox oil changes were dropped from Jaguar servicing schedules on the introduction of the V8 engine and ZF or Mercedes 5 speed gearboxes fitted to the previous generation XJ and XK.

Although the oil specified - Esso LT71141 - for the non supercharged cars was technically superior to the bog standard Dexron 3 usually found in auto 'boxes the supercharged versions used a stronger Mercedes gearbox. That was filled with Dexron 3 and was also sealed for life.

There is no good technical reason why this practice is acceptable and there have been a spate of either complete gearbox failures or long history of poor change quality, noise and premature wear. Some boxes have failed at no more than 60k. The only reason I can think of is cost, Jaguar just like any other manufacturer was desperate to reduce the headline cost of servicing at purchase, hence the sealed for life gearboxes and differentials.

The sump and filter are an intregal unit in the X350 and the specification calles for Shell M1375.4 oil. Both of which are expensive. Access to the filler plug is tricky and getting the oil level correct - there's no dipstick - is a bit of a challenge. You could DIY - I've changed the 'box oil twice on my X308 - and the procedure is very similar on the later cars, but if you have a good Indy I'd suggest you let them do it for you.

Your call - either a few hundred quid and peace of mind now or maybe at sometime in the future a ride home on the back of a tow truck and a big bill for a new gearbox.

E30Addict

825 posts

172 months

Tuesday 2nd August 2011
quotequote all
B'stard Child said:
OdramaSwimLaden said:
About as good as my Getrag sealed for life gearbox on my old e39 M5, the synchromesh for 4th went after 30k miles and you need a new box. £6k fitted. It was 6 years ago and just out of warranty!
Wow synchros on an Auto - BMW were clever sods
Maybe read the post properly next time... teacher

Rovinghawk

13,300 posts

158 months

Tuesday 2nd August 2011
quotequote all
I'm not very clever, but surely you can suck out via the filler hole & replace with the exact same quantity of fresh ATF?

It doesn't replace the filter but at least there's some fresh fluid in there. It worked beautifully when I did it on mine & I could easily feel the improvement.

RH

Ozzie Osmond

21,189 posts

246 months

Tuesday 2nd August 2011
quotequote all
Jaguar steve said:
Gerabox oil changes were dropped from Jaguar servicing. There is no good technical reason why this practice is acceptable and there have been a spate of either complete gearbox failures or long history of poor change quality, noise and premature wear. Some boxes have failed at no more than 60k. The only reason I can think of is cost, Jaguar just like any other manufacturer was desperate to reduce the headline cost of servicing at purchase, hence the sealed for life gearboxes and differentials.
That's one of the PH myths, because in reality a gearbox with knackered fluid is very likely to be a knackered gearbox.

Auto's hate being overheated so a transmission with cooked fluid is a transmission that's been abused. Unlike with an engine any bits of gunk and metal in the fluid can only be bits of transmission.

Jaguar steve said:
Your call - either a few hundred quid and peace of mind now or maybe at sometime in the future a ride home on the back of a tow truck and a big bill for a new gearbox.
A properly carried out "precautionary" fluid and filter change at or after 10yrs/100,000 miles seems to make sense, especially since it only costs a fraction the price of a transmission rebuild, let alone a new transmission. However, new fluid will never fix a knackered transmission!