Opinions on Single Mass Flywheel conversions

Opinions on Single Mass Flywheel conversions

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Discussion

eltax91

Original Poster:

9,866 posts

206 months

Wednesday 17th August 2011
quotequote all
Hi all

My wife has an Audi A3, with the as-yet bomb proof TDi 100 engine in it. It's on 136k.

I think it is starting to show the early signs of Dual Mass FLywheel failure (sporadic attempts to stall itself and vibration when holding the clutch 1/4 way down at idle).

I have experience of Valeo clutches and have heard nothing but good things about them, both from forums and from mechanics. So, they seem to offer conversions to Single Mass Flywheels with new clutch kits. Has anyone had this done? Is there an effect on the car? I've heard there may be a vibrating pedal at idle, but I have little or no real-world experience to draw from.

So, PistonHeads, I invite your opinions. smile

eltax91

Original Poster:

9,866 posts

206 months

Wednesday 17th August 2011
quotequote all
BUMP

rallycross

12,785 posts

237 months

Wednesday 17th August 2011
quotequote all
Have done this using euro car parts kit for vag tdi converting to solid flywheel.

Kit is about £180.

Seems to work fine no issues on polo 1.9 tdi 100 bhp or passat tdi 110. No noise or vibration feels pretty much the same as it was with dmf.

ROOODBOY

3,775 posts

195 months

Wednesday 17th August 2011
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I wouldn't hesitate to replace a d.m.f. with a solid conversion kit, much cheaper and more reliable, generally.


eltax91

Original Poster:

9,866 posts

206 months

Wednesday 17th August 2011
quotequote all
Cheers folks. Had a look at valeo kit on euro car parts. Doesn't show one up for my engine code!

Does anybody know of any other reputable suppliers?

paulrussell

2,103 posts

161 months

Wednesday 17th August 2011
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Max Torque would say it's not a good idea to do a single mass flywheel conversion. I'm going to say don't do the conversion if you do big milage.

Defcon5

6,178 posts

191 months

Wednesday 17th August 2011
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What are the benefits of the dual mass one?

eltax91

Original Poster:

9,866 posts

206 months

Thursday 18th August 2011
quotequote all
Hi Paul. The wife does really low mileage, 8k a year?

Defcon, I've no idea!

KMud

2,924 posts

156 months

Thursday 18th August 2011
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The dual-mass flywheel smoothes the transmission of power before it reaches the gearbox. A single-mass flywheel may lunch the gearbox if the gearbox isn't up to the task, but who really knows if that's the case?

checkmate91

851 posts

173 months

Thursday 18th August 2011
quotequote all
One of the unmentioned benefits of the DMF is torsional vibration damping. Older cars often had a damper ring fitted to the front crankshaft pulley for this purpose. Modern cars have this effect built into the DMF and, so the theory goes, if you fit a solid flywheel in place of a DMF you run the risk of crankshaft failure.

redgriff500

26,827 posts

263 months

Thursday 18th August 2011
quotequote all
I googled this when my wife's X type DMF failed.

Some say they don't have a problem, others get annoying vibrations, some say more powerful cars can break things with a conversion.

I decided that a DMF every 80k wasn't expensive enough to bother taking the risk (got an LUK kit off Ebay for £450)


Pat H

8,056 posts

256 months

Thursday 18th August 2011
quotequote all
Defcon5 said:
What are the benefits of the dual mass one?
An endless stream of repair work for garages?

Our family snotter is a Focus TDCi, which we have owned from new.

DMF failed at 17,000 miles. Cost £700 to fix.

I'm not sure that I would advocate a conversion, due to the crankshaft damper issue.

I simply intend to avoid buying another car with a DMF.


rallycross

12,785 posts

237 months

Thursday 18th August 2011
quotequote all
eltax91 said:
Cheers folks. Had a look at valeo kit on euro car parts. Doesn't show one up for my engine code!

Does anybody know of any other reputable suppliers?
Phone them up and ask if they do one, the engine in your car is just a vw group tdi same as fitted to lots of other cars.

As its a low power tdi doing quite low miles I would go for the conversion, use a good garage.

MX7

7,902 posts

174 months

Thursday 18th August 2011
quotequote all
I'm doing the same for a friends Volvo. A few have said that the additional strain it puts on other components, plus the added vibration, means it's not worth replacing with a single.

30k miles for a flywheel replacement seems crazy.

HellDiver

5,708 posts

182 months

Thursday 18th August 2011
quotequote all
Pat H said:
I simply intend to avoid buying another car with a DMF.
Good luck with that one. Even my 1.8 petrol Mondeo has a DMF. You'll find most cars now have them, not just diesels.

SuperVM

1,098 posts

161 months

Thursday 18th August 2011
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I had a lightweight single mass flywheel in my mk2 Golf running an Audi S3 BAM engine. I admit that it wasn't so noticeable when I had a standard G60 flywheel installed, but once I moved to the lightweight wheel I actually thought there was some knocking from the bottom end at first. Thankfully, it was only noticeable when outside the car and was definitely down to the flywheel. Apparently, this is fairly standard.

thinfourth2

32,414 posts

204 months

Thursday 18th August 2011
quotequote all
HellDiver said:
Good luck with that one. Even my 1.8 petrol Mondeo has a DMF. You'll find most cars now have them, not just diesels.
Bugger another thing to go wrong

Podie

46,630 posts

275 months

Thursday 18th August 2011
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I know a few people that have replaced DMFs with SMFs and had nothing but problems - in fact, they have all had a new DMF fitted to replace the SMF!

chris1roll

1,696 posts

244 months

Thursday 18th August 2011
quotequote all
Lack of maintenance 'win' follows:

My fathers (petrol engined) Volvo 940 Turbo had one. It started rattling at about 130k.
He ignored it.
Aside from an lumpy idle that may or may not have been related) and a godawful rattling when maneuvering, it carried on quite happily until the clutch finally started to slip at 196k. (given that and the mitsubishi turbo putting most of the oil through the engine that was the end of that.)
All this time the car was nearly always loaded up with building materials, regularly towed heavy trailers, and my father doesn't hang about.
So that saved £700+ for a new one


Out of interest what are the potential implications of just ignoring it on a more modern fernickty car?

I was expecting the extra driveline shunt over a period of 66,000+ miles to have knackered the rubber propshaft coupling at least, but it was fine.



redgriff500

26,827 posts

263 months

Thursday 18th August 2011
quotequote all
chris1roll said:
Lack of maintenance 'win' follows:

My fathers (petrol engined) Volvo 940 Turbo had one. It started rattling at about 130k.
He ignored it.
Aside from an lumpy idle that may or may not have been related) and a godawful rattling when maneuvering, it carried on quite happily until the clutch finally started to slip at 196k. (given that and the mitsubishi turbo putting most of the oil through the engine that was the end of that.)
All this time the car was nearly always loaded up with building materials, regularly towed heavy trailers, and my father doesn't hang about.
So that saved £700+ for a new one


Out of interest what are the potential implications of just ignoring it on a more modern fernickty car?

Reason I rushed to change the X type's one is that they are famous for the metal debris to be attracted to the starter motor and destroy it.