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MrChips

Original Poster:

1,696 posts

79 months

[news] 
Saturday 5th November 2011 quote quote all
So whilst my Tuscan2S is tucked up for 3 months before I send it back to str8six to put the new engine in, i thought i'd take the opportunity to tidy up a few bits and bobs, especially whilst there's room in the engine bay.
Nothing quite in the same league as MPETT's thread but I thought i'd share a few pics etc as I get along, and as always will probably have a few questions, some already below!!

Current list of work for str8six:
- New block, new pistons, and a full rebuild only re-using the crank (and rods if they're the newer type)
- Decat pipes
- Lightened flywheel
- New throttle cable
- Steering arm mod and full geo
- what's left of a 6k service, new MOT and tax

Stuff that i'm doing myself over the winter:
- New silicone hose kit
- New DS2500 pads: Anyone know which model number are the right ones for an S?
- New brake fluid, most likely RBF600
- Clean entire engine bay inc chassis
- Check/change battery clamp thingy
- Re apply all heatproof matting around the upper engine bay. Can I just pull the current stuff off, or just apply a new layer over the top? Current stuff isn't too bad but seems like a good time to do it:

- Find out why so much hot air is entering the cabin above the metal dash trim. Feels like there must be some of the protection missing behind the dash. It's coming through between the silver and the upper dashboard. Any ideas?


- Do the hinged bonnet mod as seen here: http://www.pistonheads.co.uk/gassing/topic.asp?h=0... I'm getting some hinges made up locally, and probably a few spare sets as it'll be almost as cheap. Not quite decided whether i'll get gas struts or not. Having seen this video of one with struts: http://www.youtube.com/watch?v=D3D_f_JSgfo
I'm not sure I like the look of how much stress you could accidently put on when attempting to close it.

Going to be starting in a couple of weeks, as i've got to get my 205 running first so it can be sold cry to help pay for it all. grumpy

dvs_dave

3,574 posts

94 months

[news] 
Sunday 6th November 2011 quote quote all
Yep easy fix. The hot air pipe elbow from the heater box going into the dash air vent plenum is not on properly so allowing hot air to leak out instead of going into the dash. Just push it back into place and job done. It's easier to know you've sorted it if you do it whilst the fan is on as you can feel if air is leaking out or not.

MPETT

686 posts

75 months

[news] 
Sunday 6th November 2011 quote quote all
I think that diagnosis is correct, but am unsure what steps are necessary to fixing it. I'll have a look today when I'm in the workshop to see what's involved with gaining access to fix the hose.

Cheers,

Martin

S6PNJ

1,802 posts

150 months

[news] 
Wednesday 16th November 2011 quote quote all
If you haven't explored this yet, here's a link to a short guide I wrote a while a go with a few pikkies. You should be able to see what's going on.

http://www.pistonheads.co.uk/gassing/topic.asp?h=0...

Robertjp

2,272 posts

94 months

[news] 
Thursday 17th November 2011 quote quote all
MrChips said:
- Do the hinged bonnet mod as seen here: http://www.pistonheads.co.uk/gassing/topic.asp?h=0... I'm getting some hinges made up locally, and probably a few spare sets as it'll be almost as cheap. Not quite decided whether i'll get gas struts or not. Having seen this video of one with struts: http://www.youtube.com/watch?v=D3D_f_JSgfo
I'm not sure I like the look of how much stress you could accidently put on when attempting to close it.

Going to be starting in a couple of weeks, as i've got to get my 205 running first so it can be sold cry to help pay for it all. grumpy
Hi Mr Chips, may well be interested in a set of hinges if you are getting some specially made up at a good price? I have been scanning around for something suitable! Dont mind if you dont want the hassle though smile

Maybe a group buy would be worth doing on these? (if not im still interested wink )

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MrChips

Original Poster:

1,696 posts

79 months

[news] 
Thursday 17th November 2011 quote quote all
Robertjp said:
Hi Mr Chips, may well be interested in a set of hinges if you are getting some specially made up at a good price? I have been scanning around for something suitable! Dont mind if you dont want the hassle though smile

Maybe a group buy would be worth doing on these? (if not im still interested wink )
One step ahead of you thumbup

I've got 10 sets being made up at the moment as it worked out a bit cheaper to do more than just the ones I need.
I should be collecting them next week. To cover my costs they'll be around £28-30 for the pair plus postage smile

Do you want me to put you down for a set?

Once i've done my own car then there's a good chance I can offer to do the full conversion for others as i'll have the spare garage space now that i've sold my 205. Won't know total costs until i've done mine as it depends on how much fibreglass etc is required.

Robertjp

2,272 posts

94 months

[news] 
Thursday 17th November 2011 quote quote all
MrChips said:
One step ahead of you thumbup

I've got 10 sets being made up at the moment as it worked out a bit cheaper to do more than just the ones I need.
I should be collecting them next week. To cover my costs they'll be around £28-30 for the pair plus postage smile

Do you want me to put you down for a set?

Once i've done my own car then there's a good chance I can offer to do the full conversion for others as i'll have the spare garage space now that i've sold my 205. Won't know total costs until i've done mine as it depends on how much fibreglass etc is required.
Yes please that sounds fine to me put me down for a set - please take lots of pics when you do it if you dont mind...i like to do things like this myself and its always helfpul to have some help!! smile

Green Fly

615 posts

99 months

[news] 
Thursday 17th November 2011 quote quote all
MrChips said:
One step ahead of you thumbup

I've got 10 sets being made up at the moment as it worked out a bit cheaper to do more than just the ones I need.
I should be collecting them next week. To cover my costs they'll be around £28-30 for the pair plus postage smile

Do you want me to put you down for a set?

Once i've done my own car then there's a good chance I can offer to do the full conversion for others as i'll have the spare garage space now that i've sold my 205. Won't know total costs until i've done mine as it depends on how much fibreglass etc is required.
I would be interested dependant on price and location for bonnet conversion.
smile

MrChips

Original Poster:

1,696 posts

79 months

[news] 
Sunday 27th November 2011 quote quote all
Quick update on this as it seems winter is settling in quite quickly! I haven't done too much work on the Tuscan as i've been getting my 205 running, and luckily i've now sold it to another local PHer so hopefully i'll still see it around.

Here are the bonnet hinges i've had made. I've painted mine in black enamel paint. I'll pop the spares onto the classifieds although might keep 2 sets for me, just in case!





I've also bought some Gas struts are from SGS Engineering and seem really good quality.

One thing which I haven't bought yet is the aluminium heat shield. There's so much stuff around, but just a quick question if anyone knows... can you stick the new stuff over the top of the old? I'm guessing so long as there's a reasonable surface to adhere to then it would be fine but i'd be interested if anyone has actually fully replaced all of theirs, or just overlayed it?

Cheers
MrChips smile

SteveTusc

128 posts

64 months

[news] 
Monday 28th November 2011 quote quote all
They look very good indeed! I'll keep an eye out in the classifieds, would also be interested in getting it done if you decide to offer that service.

TOV!E

1,390 posts

103 months

[news] 
Monday 28th November 2011 quote quote all
SteveTusc said:
They look very good indeed! I'll keep an eye out in the classifieds, would also be interested in getting it done if you decide to offer that service.
Ditto, I would like you to do the lot if possible....Gordon

nawarne

1,667 posts

129 months

[news] 
Wednesday 30th November 2011 quote quote all
Dave,
I'd be interested in a set of hinges too! Just checked the classifieds and nothing on there yet.
Send me a PM please with details/price etc. They look pretty sturdy - 6mm plate?
Nick

MrChips

Original Poster:

1,696 posts

79 months

[news] 
Wednesday 30th November 2011 quote quote all
Hi All,

I'll be test fitting these on the weekend so will hold off putting the spares up until i've checked 100% that I don't need to put a minor bend into the longer of the plates that bolts to the bonnet.

For those that have expressed an interest on here then i'll put a set aside for you until I get them test fitted. smile

Cheers
Dave

SteveTusc

128 posts

64 months

[news] 
Wednesday 30th November 2011 quote quote all
MrChips said:
Hi All,

I'll be test fitting these on the weekend so will hold off putting the spares up until i've checked 100% that I don't need to put a minor bend into the longer of the plates that bolts to the bonnet.

For those that have expressed an interest on here then i'll put a set aside for you until I get them test fitted. smile

Cheers
Dave
Nice one. Hope the testing goes to plan. smile

blueg33

10,730 posts

93 months

[news] 
Wednesday 30th November 2011 quote quote all
I would be interested too smile

Whitey

2,430 posts

153 months

[news] 
Wednesday 30th November 2011 quote quote all
I'm also interested in the complete conversion

MrChips

Original Poster:

1,696 posts

79 months

[news] 
Monday 5th December 2011 quote quote all
V.quick update on this following my trial fitting of the hinges. They would definitely benefit from a slight curve to the longer section in order to follow the bonnet so i'll be sorting that later in the week. It should make the fibreglass a bit simpler as it means keeping the additional layers the same thickness so it's a good move!


Robertjp

2,272 posts

94 months

[news] 
Monday 5th December 2011 quote quote all
MrChips said:
V.quick update on this following my trial fitting of the hinges. They would definitely benefit from a slight curve to the longer section in order to follow the bonnet so i'll be sorting that later in the week. It should make the fibreglass a bit simpler as it means keeping the additional layers the same thickness so it's a good move!
great news, thanks for letting us know, certainly want a pairsmile

nawarne

1,667 posts

129 months

[news] 
Tuesday 6th December 2011 quote quote all
Robertjp said:
MrChips said:
V.quick update on this following my trial fitting of the hinges. They would definitely benefit from a slight curve to the longer section in order to follow the bonnet so i'll be sorting that later in the week. It should make the fibreglass a bit simpler as it means keeping the additional layers the same thickness so it's a good move!
great news, thanks for letting us know, certainly want a pairsmile
Likewise - thanks for keeping us informed.

(bloody passenger side w/screen washer jet has stopped...so, its either a melted tube or it's come off the T-piece...but such a b***ache to lift bonnet).
Nick

B3NNL

586 posts

37 months

[news] 
Wednesday 7th December 2011 quote quote all
Oh...Oh...Me too!

Seriously though, yes please, count me in if you have any going!
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