Nissan Navara chassis rust
Nissan Navara chassis rust
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Grandad 2002

Original Poster:

4 posts

126 months

Tuesday 23rd June 2015
quotequote all
I have a nissan navara with bad chassis rust and a cracked chassis has anyone else had same problem ?

Scuffers

20,887 posts

294 months

Tuesday 23rd June 2015
quotequote all
Grandad 2002 said:
I have a nissan navara with bad chassis rust and a cracked chassis has anyone else had same problem ?
A few more clues?

Age?
Model?
History?

Grandad 2002

Original Poster:

4 posts

126 months

Tuesday 23rd June 2015
quotequote all
mine is a 2006 aventura model (which I have had since new) but I am interested in anyone else's story who may have had simmilar trouble on any age navara. I am trying to work out if it is just my vehice or a generic problem

Some Gump

13,006 posts

206 months

Tuesday 23rd June 2015
quotequote all
Grandad 2002 said:
mine is a ventura model
That'll explain it then!


190bhp

45 posts

137 months

Tuesday 23rd June 2015
quotequote all
At work I seen a part exed 2004 Nissan Navara with shocking corrosion on the chassis rails ( huge holes)
When it was jacked up on a 2 post lift, it was bending looking like it was about to snap in half.


Edited by 190bhp on Tuesday 23 June 22:54

Scuffers

20,887 posts

294 months

Tuesday 23rd June 2015
quotequote all
190bhp said:
At work I seen a part exed 2004 Nissan Navara with shocking corrosion on the chassis rails ( huge holes)
When it was jacked up on a 2 post lift, it was bending looking like it was about to snap in half.


Edited by 190bhp on Tuesday 23 June 22:54
2004 navara is a d22 model, has no relation to the d40 model from 2005 on.

Francy555

258 posts

214 months

Wednesday 24th June 2015
quotequote all
This is very common in Navaras that are owned by livestock farmers.

A chassis caked in co manure that is washed once an year for mot/psv, a pickup body carrying up to 500kg, towing a trailer full of sheep/bullocks/heifers/machinery/feed/fertiliser at approx. 3.5ton or in many cases over usually does them in withing 6-7 years.

The tell tale sign is the pickup body hitting the rear of the passenger compartment at the top. I've seen two like this and know of two navaras that have been plated to prevent the chassis from cracking.

Mind you they last a bit longer than an unloved landcruiser/hilux - these dissolve if not waxed underneath from new over here in N Ireland, combination of constantly wet weather and manure and road salt kills them very quickly. I know of one 09 Hilux that has had to be welded to pass it's mot, in fairness it leads a hard life but all the same it should last longer.

mat205125

17,790 posts

233 months

Wednesday 24th June 2015
quotequote all
Scuffers said:
190bhp said:
At work I seen a part exed 2004 Nissan Navara with shocking corrosion on the chassis rails ( huge holes)
When it was jacked up on a 2 post lift, it was bending looking like it was about to snap in half.


Edited by 190bhp on Tuesday 23 June 22:54
2004 navara is a d22 model, has no relation to the d40 model from 2005 on.
Other than being made by the same manufacturer, and quite probably designed and developed by the same team, with similar design specs, budgets, target price bracket, and manufacturing processes.

Get the point that its an earlier car that shares little with the later car, however I'd of expected the last of a run of an older model, having gone through evolutionary development, to be better than a later car at the start of it's life cycle if anything.

Scuffers

20,887 posts

294 months

Wednesday 24th June 2015
quotequote all
mat205125 said:
Other than being made by the same manufacturer, and quite probably designed and developed by the same team, with similar design specs, budgets, target price bracket, and manufacturing processes.

Get the point that its an earlier car that shares little with the later car, however I'd of expected the last of a run of an older model, having gone through evolutionary development, to be better than a later car at the start of it's life cycle if anything.
and then we get to the detail,

different size/design of chassis, made in different assembly plants, for different markets.

Back to the subject, I had 3 D40's, only kept them 3 years, but used them for towing big trailers and carting bit's of car about.

I think to break the chassis you would have to be doing something either pretty extreme or have worn off the sealant/paint from the underside for it to rust out, I guess if that's the case, it probably would not take too long to rust though once the protection's gone.

Never took mine off road much, so never saw this issue.

All that said, 9 years for a working truck does not seem unreasonable to me?

Mr2Mike

20,143 posts

275 months

Wednesday 24th June 2015
quotequote all
mat205125 said:
Get the point that its an earlier car that shares little with the later car, however I'd of expected the last of a run of an older model, having gone through evolutionary development, to be better than a later car at the start of it's life cycle if anything.
Far more likely that the manufactures would have cost reduced the arse out of it by the end of it's production run.

Irrespective, the D40 Navara is very prone to rust on the chassis and bodywork (very thin/poorly applied paint).

Edited by Mr2Mike on Wednesday 24th June 13:31

Cupramax

10,864 posts

272 months

Wednesday 24th June 2015
quotequote all
Some Gump said:
Grandad 2002 said:
mine is a ventura model
That'll explain it then!

Alrighty then hehe

Stig

11,823 posts

304 months

Wednesday 24th June 2015
quotequote all
Grandad 2002 said:
I have a nissan navara with bad chassis rust and a cracked chassis has anyone else had same problem ?
Not personally (sold our doublecab after only a couple of years) but was aty a 4x4 specialist the other day and they said it was a common problem. They'd just had a chap in who'd noticed a knocking sound after loading 1/2 tonne of sand. Turned out chassis had corroded/broken on both sides so it was only the bodywork/prop that was holding the two ends together eek

schmalex

13,616 posts

226 months

Wednesday 24th June 2015
quotequote all
But a snapped chassis' not the end of the world. A good weld and it'll be right for another 10 years.

I snap my Landy's chassis a couple of times every year. We just cut out the weak bit, weld a new plate in and all's good thumbup

hashtag

1,116 posts

174 months

Monday 26th October 2015
quotequote all
My mechanic had one in at the weekend.

Chassis snapped on the ramp.

It was a 59 plate.

Owner wants to weld it. Mechanic has told him to find someone to do it as he wouldn't take the risk with the thickness of the metal etc..

Edited by hashtag on Monday 26th October 12:42

saaby93

32,038 posts

198 months

Monday 26th October 2015
quotequote all
Surely youd expect the chassis on these chassis based things to last longer than the bodywork etc attached to it?

cirian75

5,014 posts

253 months

Monday 26th October 2015
quotequote all
hashtag said:
My mechanic had one in at the weekend.

Chassis snapped on the ramp.

It was a 59 plate.

Owned wants to weld it. Mechanic has told him to find someone to do it as he wouldn't take the risk with the thickness of the metal etc..
That is bloody scary, no way should that even be possible.

Scuffers

20,887 posts

294 months

Monday 26th October 2015
quotequote all
cirian75 said:
hashtag said:
My mechanic had one in at the weekend.

Chassis snapped on the ramp.

It was a 59 plate.

Owned wants to weld it. Mechanic has told him to find someone to do it as he wouldn't take the risk with the thickness of the metal etc..
That is bloody scary, no way should that even be possible.
it's not if you stick to the weight limits.

what's the betting it's had a 1,500Kg+ pallet or the like in the back?




jamieduff1981

8,092 posts

160 months

Monday 26th October 2015
quotequote all
There's a clip on Facebook doing the rounds of a Navara that has broken in half.

cirian75

5,014 posts

253 months

Monday 26th October 2015
quotequote all
Scuffers said:
cirian75 said:
hashtag said:
My mechanic had one in at the weekend.

Chassis snapped on the ramp.

It was a 59 plate.

Owned wants to weld it. Mechanic has told him to find someone to do it as he wouldn't take the risk with the thickness of the metal etc..
That is bloody scary, no way should that even be possible.
it's not if you stick to the weight limits.

what's the betting it's had a 1,500Kg+ pallet or the like in the back?
Makes buying a 2nd hand a lottery then.

LeoZwalf

2,802 posts

250 months