TVR S1 stalling at idle when warm

TVR S1 stalling at idle when warm

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xstoka

Original Poster:

25 posts

123 months

Saturday 15th April 2017
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Hi people!

I have a stalling problem with my s1 at the moment. Once the car is warm and being driven, it has a tendency to stall or want to stall as soon as the clutch is down at junctions, traffic lights etc etc which is very annoying! It will start back up no problems so was wondering if there is anything that can be checked before i take it into a garage to have a look at.

It has just had a full service and the stalling issue was there before the service too. I mentioned it to the garage and they suggested to get the service done first to see if that helps, and if not bring it back in for them to look at. However with it being Easter they are obviously closed until Tuesday and i wanted to play this weekend frown

Any suggestions are much appreciated!

Thanks in advance

Kitchski

6,515 posts

231 months

Saturday 15th April 2017
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Sticky bypass valve, incorrect base idle settings or a hole in the intake bellows are my guesses, but there are quite a few things that could cause that.

greymrj

3,316 posts

204 months

Sunday 16th April 2017
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Cant be sure from the photo but was the hole a split in the 'rubber' air control valve or in the pipe from there to the throttle? That rubber fitting is now very hard to get hold of so look after it! The most likely place to split is actually underneath where the pipe causes flex near the joint. Check to see if it is cracking there and use some very good silicone under there. Also take care of the collar which changes the diameter of pipe,that is also hard to get and needs looking after. If you see one of these air control valve covers in decent condition, just buy it!
Another point you MUST look at on the S1 air inlet system. Take off the filter and have a careful look in the back of the rear of the airbox. There should be a plate held on by 4 rivets. Use a torch behind and see if you can see any light or if any rivets are loose of missing. They are very susceptible to corrosion and any air leak there will seriously effect the air control, both by effecting mixture and by allowing dust into that air control valve, worst still a rivet head can dislodge and be drawn in and scratch the super delicate air control valve.

Kitchski

6,515 posts

231 months

Tuesday 18th April 2017
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xstoka said:
Kitchski said:
Sticky bypass valve, incorrect base idle settings or a hole in the intake bellows are my guesses, but there are quite a few things that could cause that.
Thanks for the that, it turns out there was a split in the rubber intake as suggested, ive done a temporary fix with a bicycle puncture repair kit and some silicone and no stalling problems on a 30 minute drive so far.Much appreciated until i can get a replacement.

No worries. Good luck finding one though! It's from a Granada - the Sierra one is different and the Capri one looks the same, but is shorter. I've actually got a Capri one on mine, but normally they don't find straight on.

Someone's going to have to look into reproducing these, as it's a problem that's only going to get worse.

yknot

8,997 posts

138 months

Tuesday 18th April 2017
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Kitchski said:
No worries. Good luck finding one though! It's from a Granada - the Sierra one is different and the Capri one looks the same, but is shorter. I've actually got a Capri one on mine, but normally they don't find straight on.

Someone's going to have to look into reproducing these, as it's a problem that's only going to get worse.
Maybe they can be 3D printed, although the cost of reproducing a few may be prohibitive? For a manufacturer to make a new injection moulded batch there would need to be a larger demand that currently exists, I imagine?

RayTVR

1,040 posts

143 months

Tuesday 18th April 2017
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xstoka said:
thanks for the advice, will check that out. it was a split in the rubber fitting on the top where the pipe is forcing it to flex down a little, and yes it seems they are hard to get hold of!
Drop me a message via my profile and I may be able to help..


Kitchski

6,515 posts

231 months

Tuesday 18th April 2017
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yknot said:
Kitchski said:
No worries. Good luck finding one though! It's from a Granada - the Sierra one is different and the Capri one looks the same, but is shorter. I've actually got a Capri one on mine, but normally they don't find straight on.

Someone's going to have to look into reproducing these, as it's a problem that's only going to get worse.
Maybe they can be 3D printed, although the cost of reproducing a few may be prohibitive? For a manufacturer to make a new injection moulded batch there would need to be a larger demand that currently exists, I imagine?
Problem is they need to be flexible rubber (otherwise they'll break again), so printing would be a good idea if you can have it printed in something.....rubbery!

yknot

8,997 posts

138 months

Tuesday 18th April 2017
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Maybe I am wrong but I thought the latest 3D printers can reproduce in a lot of different materials including 'rubbery' ones??

Kitchski

6,515 posts

231 months

Tuesday 18th April 2017
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It's possible they can, I've really no idea. I've only seen the hard plastic stuff.

yknot

8,997 posts

138 months

Tuesday 18th April 2017
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Apparently it is!

https://www.3d-alchemy.co.uk/3d-printing-in-rubber...

Although I would need convincing their product is heat resistant to TVR standards!! scratchchin

Edited by yknot on Tuesday 18th April 18:34


Edited by yknot on Tuesday 18th April 18:52

GreenV8S

30,194 posts

284 months

Tuesday 18th April 2017
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I've seen videos of people doing DIY rubber molding for small parts and I suspect that somebody with a little experience could probably make something similar. Does it actually need to be flexible, given that it's connecting to a flexible intake hose?

Kitchski

6,515 posts

231 months

Wednesday 19th April 2017
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GreenV8S said:
Does it actually need to be flexible, given that it's connecting to a flexible intake hose?
There must be a reason Ford made them in rubber. Could just be ease/cost, or it's possible the casing on the intake unit might fracture without. That said, it's also mounted on rubber gromments.

It's only a matter of time before I perfect Tig-welding aluminum and have to make one for mine, so I'll find out one day!

phillpot

17,115 posts

183 months

Wednesday 19th April 2017
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Fibreglass would seem a possible option to me... scratchchin

yknot

8,997 posts

138 months

Wednesday 19th April 2017
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phillpot said:
Fibreglass would seem a possible option to me... scratchchin
I guess FG isn't flexible enough but it would be an alternative and easily made solution? If and when I need one, I will check out the 3D rubber job and will let you know!

greenhulk

989 posts

106 months

Friday 21st April 2017
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Had this exact same problem with mine when i first got it, drove me insane.. so insane i put neon green hoses under my bonnet laugh
Have you tried 'tickover' for a replacement rubber cap thingy? (got mine from there)

Steve