Exhaust grounding, what can be done?

Exhaust grounding, what can be done?

Author
Discussion

glenrobbo

35,251 posts

150 months

Thursday 13th July 2017
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Richard, that was generally a very good summary.
However, the items some S Clubbers have obtained from Burton Performance are the stainless engine mount support cups, which help to counter any sagging of the rubber mounts by limiting the deformation
When I replaced my saggy old mounts, I made a couple of spacers to fit between the top of each mount and the engine mount bracket. I just found some 1/8" ( 3.25mm ) thick square washers and slotted them so they could be slipped into place before tightening up the engine mount nuts.

I only fitted a couple each side which raised the block by a further 6.5mm.
That was the limit because any more would cause problems with the alternator and other high points fouling on the underside of the bonnet.

When replacing the mounts, make sure the engine is sitting level before tightening up, as it is possible to have the engine "canted" to either side, which would reduce exhaust ground clearance on one side.
Definitely fit Mikalor type exhaust clamps. thumbup
And 60 profile tyres as per original to retain that extra bit of ground clearance. Every little helps as they say...

These days I seem to suffer more grounding with Percy, my S3c, than I did with my S1, Austin, once I had sorted things. Perhaps they are building speed humps higher these days? Like the ridiculous ramparts on the entrance to Basingstoke Services! ranting Percy was almost beached on them, and that was even before I put in a tankful of fuel!

As for tyres, when the present 55 profiles are getting worn out, I shall be fitting 60's BlueRinse onto Percy.
Not long now.... driving

greymrj

3,316 posts

204 months

Friday 14th July 2017
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I must admit, Phillpot, something looked odd on Steves car, a quick look underneath (hampered a bit on grass) suggested the very front of the system was lower than the rest, which shouldn't happen. Got distracted so I didnt investigate further. So someone who didnt understand about ground clearance botched it eh? TVR did a better job!! thumbup

Come on Steve, stop polishing and sort out the important bits hehe

Thanks Glen, I couldnt remember how you did it, that was an easier solution than I expected clap, I see a little garage job coming up. You got 6.5mm. I have some 5mm plate I will try first. I dont want to go down the Burton route yet as the mountings are pretty recent, maybe when I finally get round to changing the engine.

greenranger

Original Poster:

989 posts

106 months

Friday 14th July 2017
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Its starting to look better, spun the exhaust clamps round so there not vertical with the floor in return the bolts aren't aiming down at speed bumps now. Found one bolt had completely bent from where it had grounded at barn farm sending the clamp inwards indenting the actual stainless exhaust pipe *sigh*

Will see how it goes if not exhaust will come off & mikalor exhaust clamps on, only other thing I could do is raise the suspension but as I said earlier it looks about right to me.

Alan461

853 posts

131 months

Friday 14th July 2017
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Steve, Loose the U clamps and use Mikalors, it will reduce the amount of damage.
The S2 exhaust drags over speed bumps evey time, sits so low it's just inevitable.

It was blowing a bit of late, the edges of the centre box had worn away, one of the centre brackets was adrift and there was a large crack in the join near the front of the silencer.
All welded up and fitted snug to the chassis, ready to scrub on the ground again.
Pity I don't get to see the sparks on bumpy roads,
it got stuck on the ferry ramp at Calais, the tyres made much smoke before freeing its self
Couldn't have been more pleasedsmile but no one else looked impressedfrown


Edited by Alan461 on Friday 14th July 17:28


Edited by Alan461 on Friday 14th July 21:02

Kitchski

6,515 posts

231 months

Friday 14th July 2017
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I can have a look on Sunday mate, I do quite a few of these bad boys!

greymrj

3,316 posts

204 months

Friday 14th July 2017
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Alan461 said:
Steve, Loose the U clamps and use Mikalors, it will reduce the amount of damage.


It was blowing a bit of late, the edges of the centre box had worn away, one of the centre brackets was adrift and there was a large crack in the join near the front of the silencer.
Hi Alan, do you not have the oval section or am I misinterpretting the photo?

For info, here is Mikalor fitted but with a socket head alan bolt to get 2 mm more! Dont worry, the top (threaded) part is actually (just!) below the top of the pipe and cannot hit the sump. Steve, can you see how close the pipe is to the sump.

Second pic is of Mikalor with bolt as supplied, that little bit deeper head.

Alan461

853 posts

131 months

Friday 14th July 2017
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greymrj said:
Hi Alan, do you not have the oval section or am I misinterpretting the photo?
The oval section is out of shot and would be above the rest of the photo, pictured is the rear of the muffler box.
greymrj said:
Couldn't you have ground a point on to the end of that thread to help it punch a hole through the sump?smile

phillpot

17,115 posts

183 months

Friday 14th July 2017
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Alan461 said:
Couldn't you have ground a point on to the end of that thread to help it punch a hole through the sump?smile
laugh

greymrj

3,316 posts

204 months

Friday 14th July 2017
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Alan461 said:
Couldn't you have ground a point on to the end of that thread to help it punch a hole through the sump?smile
hehehehe Very funny!!! As it so happens the marks on the sump are from the old bolts. I did check that impact would NOT put the Mikalor ones into the sump!. Mind you the existing slight dent in the sump was useful and I wont be hammering it out! I have to say I am pleased, it was well worth going Mikalor and changing the bolt to 'allen'. I have had a couple of pretty good 'groundings' at speed since and it has all stayed together and has scaped along without other damage. A success. Now to try Glens approach and raise the engine a little. I was running the back suspension a little softer than needed and that did cause some unnecessary pitching. Lets see what happens next trip. thumbup

RayTVR

1,040 posts

143 months

Friday 14th July 2017
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Think I have a couple of the slotted spacers for lifting the engine on the mounts if anyone is interested.

glenrobbo

35,251 posts

150 months

Friday 14th July 2017
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The spacers are easy enough to knock up. I bought the washers from my local DIY shop and slotted them with a hacksaw. Easy peasey.

Griffinr

1,017 posts

174 months

Monday 17th July 2017
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glenrobbo said:
The spacers are easy enough to knock up. I bought the washers from my local DIY shop and slotted them with a hacksaw. Easy peasey.
A tip for fitting the spacers; if you slacken the top engine mount nut to the end of the thread you can jemmy the stud down against the the side of the block to slide the spacers in. Takes seconds and saves all the jacking.

greymrj

3,316 posts

204 months

Monday 17th July 2017
quotequote all
Griffinr said:
A tip for fitting the spacers; if you slacken the top engine mount nut to the end of the thread you can jemmy the stud down against the the side of the block to slide the spacers in. Takes seconds and saves all the jacking.
What thickness did you use?

Griffinr

1,017 posts

174 months

Monday 17th July 2017
quotequote all
greymrj said:
What thickness did you use?
None at the moment as I have new mounts but I think I was up to about 5mm previously.

greymrj

3,316 posts

204 months

Monday 17th July 2017
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Griffinr said:
None at the moment as I have new mounts but I think I was up to about 5mm previously.
Some 5mm alloy plate is about to be shaped! Thanks.

phillpot

17,115 posts

183 months

Wednesday 2nd August 2017
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Looks like all your problems could be solved soon ................ speed bumps ... wink

greenranger

Original Poster:

989 posts

106 months

Wednesday 2nd August 2017
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phillpot said:
Looks like all your problems could be solved soon ................ speed bumps ... wink
laugh hopefully cured it already.. Just need to send shocks up an inch next

greymrj

3,316 posts

204 months

Wednesday 2nd August 2017
quotequote all
phillpot said:
Looks like all your problems could be solved soon ................ speed bumps ... wink
I saw that too (not in the Torygraph though wink, why would removing speed bumps and 'street furniture' have any difference on pollution, without prejudicing road safety?