Cossy sold and Jag bought - the hard work begins next week

Cossy sold and Jag bought - the hard work begins next week

Author
Discussion

DamianS3

1,803 posts

182 months

Sunday 10th November 2019
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Blue 30 said:
I've got a feeling you're on pole position to finish first.
I think you mean 2nd lols smile

Good work gents

Damian s3 Duratec

Blue 30

519 posts

117 months

Sunday 10th November 2019
quotequote all
Hi Damian (numero uno)..
Overall you're right of course.
But purely in the context of my reply I meant between Mick and myself, as yours is already up and running.
T.

Blue 30

519 posts

117 months

Sunday 10th November 2019
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LLantrisant said:
i started reading this thread with interest...until the stage where the chassis got painted....i was shocked...how somebody can invest so much work in a car and than the chassis-paintjob is done in such a way?

it would have been so easy in that stage to get the chassis on bare metal (e.g. chemical reoval by a specialst) and than built up a new coating (powder, galvanizing, paint)....now it really looks like a botch in a shed job....sorry to say that.
Why does anyone feel the need to criticise others hard work (although well intended I'm sure) ?
If its not for you that's fine, but personally I would prefer to read promotion (ie. Of your work) rather than the condemnation of others efforts.
(Politicians take note) smile
T.

cb500t

149 posts

88 months

Sunday 10th November 2019
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Alan Whitaker said:
Wow MIck, that's one for the book, I would just do as you like as it is your car.
So true...

magpies

Original Poster:

5,129 posts

182 months

Sunday 10th November 2019
quotequote all
Blue 30 said:
Why does anyone feel the need to criticise others hard work (although well intended I'm sure) ?
If its not for you that's fine, but personally I would prefer to read promotion (ie. Of your work) rather than the condemnation of others efforts.
(Politicians take note) smile
T.
I'm sure it was well intended, but there are usually more than one way to do any job correctly. There has been a few recent threads on various coatings used on chassis with probable better longevity than powder coating. My experience is that unless the preparation is spot on then powder coating can end up with rust under it. But it would be the preferred method if brushing or spraying cannot reach all areas e.g. trailing arms.

The chassis on my S is in great condition with no rust but I wanted to change it's colour to black hence a couple of coats of smoothrite.


ivanhoew

976 posts

241 months

Monday 11th November 2019
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Re chassis , i had a tvr s2 back in 1991 , it was a 89 car , owned by tvr as a protoptype model , s2 with cats and air con .nimbus grey with dark green leather . it had been crashed and we bought it from the salvage yard and repaired it ..

Getting to the point , it had a white powder coated chassis , and in numerous places the powder coating had water under it that had rusted the chassis ..by 2000 it need a new rear swinging arm .


regards
robert.

magpies

Original Poster:

5,129 posts

182 months

Monday 11th November 2019
quotequote all
Back to the build - This is my last week off before going back full time for 2 months.

Plumbed the clutch and brake lines to the master cylinders - will add fluid tomorrow


Wired the Speedo and Reverse to the gearbox - sod of a job and had my hand stuck for ten minutes while trying to get my hand back out from above the exhaust - trapped eekbiggrin

Wired the crank sensor, all 6 coil on plugs, both vvt's, cam sensor and the O2 sensor in the exhaust.

Started to make the inlet


sits nice and low


tr7v8

7,192 posts

228 months

Monday 11th November 2019
quotequote all
ivanhoew said:
Re chassis , i had a tvr s2 back in 1991 , it was a 89 car , owned by tvr as a protoptype model , s2 with cats and air con .nimbus grey with dark green leather . it had been crashed and we bought it from the salvage yard and repaired it ..

Getting to the point , it had a white powder coated chassis , and in numerous places the powder coating had water under it that had rusted the chassis ..by 2000 it need a new rear swinging arm .


regards
robert.
I rebuilt a westfield SEiW a while ago that had been crashed. The powder coated chassis was in a bad state & all of the PC came off in sheets. I think I sanded around 5%. The repaint was onto very heavily keyed tube with a dense zinc based galvanizing paint & then two coats of black enamel.

Major problem with PC is repairing it. Whereas paint is a few minutes to sand it & more black enamel.

GreenV8S

30,181 posts

284 months

Monday 11th November 2019
quotequote all
magpies said:
Started to make the inlet


sits nice and low
Looks very neat. Are those silicon elbows going to see manifold vacuum? If so, they'll need some internal support. I faced the same issue on mine. I solved it with an internal spring to stop the hose collapsing under vacuum.

magpies

Original Poster:

5,129 posts

182 months

Monday 11th November 2019
quotequote all
GreenV8S said:
magpies said:
Started to make the inlet


sits nice and low
Looks very neat. Are those silicon elbows going to see manifold vacuum? If so, they'll need some internal support. I faced the same issue on mine. I solved it with an internal spring to stop the hose collapsing under vacuum.
Yes - where did you get the springs?


GreenV8S

30,181 posts

284 months

Monday 11th November 2019
quotequote all
magpies said:
Yes - where did you get the springs?
I wound them from a piece of piano wire.

magpies

Original Poster:

5,129 posts

182 months

Monday 11th November 2019
quotequote all
GreenV8S said:
I wound them from a piece of piano wire.
Cheers I'll have to typesmash

magpies

Original Poster:

5,129 posts

182 months

Tuesday 12th November 2019
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Completed the main inlet system - just brake servo and breather vac lines (and Air Temp) to sort along with wire up the Throttle body to ecu and tidy the wiring


Buzzlt

239 posts

165 months

Tuesday 12th November 2019
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Great work Mick can’t wait to see it going. FYI my Jag had a hose fail and I did a temp fix with a piece of yellow hosepipe. The vacuum sucked it flat but it lasted a few days till I got a new one. Hope the piano wire trick works.

magpies

Original Poster:

5,129 posts

182 months

Tuesday 12th November 2019
quotequote all
spent over an hour trying to make a satisfactory spring but gave up and forced 50mm st st tube into the hose right up to the change in direction at the 90 - so only the small section of actual bend is unsupported.

GreenV8S

30,181 posts

284 months

Wednesday 13th November 2019
quotequote all
magpies said:
spent over an hour trying to make a satisfactory spring but gave up and forced 50mm st st tube into the hose right up to the change in direction at the 90 - so only the small section of actual bend is unsupported.
If there's a problem, it won't be immediately catastrophic. Keep an eye on the hose under vacuum and see whether you're happy with it being stretched like that.

If you decide to have another go winding a spring, I suggest you wrap it round a rod/dowel a little smaller than the hose ID. And it doesn't need to be perfect. They aren't expensive to buy if you get fed up with the hassle.

Penelope Stopit

11,209 posts

109 months

Wednesday 13th November 2019
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Wonder what would happen if a piece of spring was sucked in

magpies

Original Poster:

5,129 posts

182 months

Wednesday 13th November 2019
quotequote all
Penelope Stopit said:
Wonder what would happen if a piece of spring was sucked in
That was my worry and could not get a satisfactory looking coil after an hour of trying.

v8s4me

7,240 posts

219 months

Wednesday 13th November 2019
quotequote all
Thant's coming along very nicely Mick. Will you be able to get away without a bonnet bulge?

I think the OD of the spring would be larger than the connecting tubes so it would be very unlikely that one would get sucked out of the silicone. So long as it was a tight fit in the hose anyway. Even then, it would have to find it's way round the bend in the silicone tube. And even it it managed all that, it would still be bigger than the inlet port. That's all just theory though laugh

Keep up the good work thumbup

GreenV8S

30,181 posts

284 months

Wednesday 13th November 2019
quotequote all
Penelope Stopit said:
Wonder what would happen if a piece of spring was sucked in
Not going to happen unless the spring breaks, and since it's secured and not under any stress there's no reason for it to do that.