R53 17% Pulley upgrade

R53 17% Pulley upgrade

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Discussion

blue al

943 posts

159 months

Sunday 26th June 2022
quotequote all
Ran a 17 pulley for 20,000 without a remap after 1st mini oem service @ 10k

Only added a map when I changed cams, added intercooler, performance exhaust did headwork etc at 28k,
Then decided on water-meth injection and a 20% pulley at 100k for more instant umph & giggles for my daily driver duties.

Car ran from a delivery trailer pdi miles in September 2005 to 145k in my ownership, sold on to a 911 owner who was amazed at the performance. Unfortunately car was broken for parts less year after I sold it for the head to go into a turbocharged R53 to make even bigger power.

In all that time the car was making at least 100 bhp over stock cooper s, it had 2 trips piggy back from the AA
Once when the heater matrix in the cabin failed, secondly when radiator hose gave in.

I guess more than 100 drag strip run’s + and well over 100 hours of track time, mostly at Bedford lots of full throttle action. About 50 Dyno charts from 5 different sets of rollers all showing healthy numbers

Perhaps I was lucky over 9.5 years of ownership, perhaps it’s because car was well maintained and serviced,
By myself and 1320.

Edited by blue al on Sunday 26th June 16:58

and31

3,021 posts

127 months

Sunday 26th June 2022
quotequote all
blue al said:
Ran a 17 pulley for 20,000 without a remap after 1st mini oem service @ 10k

Only added a map when I changed cams, added intercooler, performance exhaust did headwork etc at 28k,
Then decided on water-meth injection and a 20% pulley at 100k for more instant umph & giggles for my daily driver duties.

Car ran from a delivery trailer pdi miles in September 2005 to 145k in my ownership, sold on to a 911 owner who was amazed at the performance. Unfortunately car was broken for parts less year after I sold it for the head to go into a turbocharged R53 to make even bigger power.

In all that time the car was making at least 100 bhp over stock cooper s, it had 2 trips piggy back from the AA
Once when the heater matrix in the cabin failed, secondly when radiator hose gave in.

I guess more than 100 drag strip run’s + and well over 100 hours of track time, mostly at Bedford lots of full throttle action. About 50 Dyno charts from 5 different sets of rollers all showing healthy numbers

Perhaps I was lucky over 9.5 years of ownership, perhaps it’s because car was well maintained and serviced,
By myself and 1320.

Edited by blue al on Sunday 26th June 16:58
That’s excellent!!

E-bmw

9,210 posts

152 months

Monday 27th June 2022
quotequote all
and31 said:
blue al said:
Ran a 17 pulley for 20,000 without a remap after 1st mini oem service @ 10k

Only added a map when I changed cams, added intercooler, performance exhaust did headwork etc at 28k,
Then decided on water-meth injection and a 20% pulley at 100k for more instant umph & giggles for my daily driver duties.

Car ran from a delivery trailer pdi miles in September 2005 to 145k in my ownership, sold on to a 911 owner who was amazed at the performance. Unfortunately car was broken for parts less year after I sold it for the head to go into a turbocharged R53 to make even bigger power.

In all that time the car was making at least 100 bhp over stock cooper s, it had 2 trips piggy back from the AA
Once when the heater matrix in the cabin failed, secondly when radiator hose gave in.

I guess more than 100 drag strip run’s + and well over 100 hours of track time, mostly at Bedford lots of full throttle action. About 50 Dyno charts from 5 different sets of rollers all showing healthy numbers

Perhaps I was lucky over 9.5 years of ownership, perhaps it’s because car was well maintained and serviced,
By myself and 1320.

Edited by blue al on Sunday 26th June 16:58
That’s excellent!!
It is excellent, and I am neither being picky or argumentative here, but just seeking a little more clarity.

You say you mapped it when fitting cam etc, and that it has (let's say for simplicity) lots of hard use, but not how much of that was before the map.

blue al

943 posts

159 months

Monday 27th June 2022
quotequote all
E-bmw said:
and31 said:
blue al said:
Ran a 17 pulley for 20,000 without a remap after 1st mini oem service @ 10k

Only added a map when I changed cams, added intercooler, performance exhaust did headwork etc at 28k,
Then decided on water-meth injection and a 20% pulley at 100k for more instant umph & giggles for my daily driver duties.

Car ran from a delivery trailer pdi miles in September 2005 to 145k in my ownership, sold on to a 911 owner who was amazed at the performance. Unfortunately car was broken for parts less year after I sold it for the head to go into a turbocharged R53 to make even bigger power.

In all that time the car was making at least 100 bhp over stock cooper s, it had 2 trips piggy back from the AA
Once when the heater matrix in the cabin failed, secondly when radiator hose gave in.

I guess more than 100 drag strip run’s + and well over 100 hours of track time, mostly at Bedford lots of full throttle action. About 50 Dyno charts from 5 different sets of rollers all showing healthy numbers

Perhaps I was lucky over 9.5 years of ownership, perhaps it’s because car was well maintained and serviced,
By myself and 1320.

Edited by blue al on Sunday 26th June 16:58
That’s excellent!!
It is excellent, and I am neither being picky or argumentative here, but just seeking a little more clarity.

You say you mapped it when fitting cam etc, and that it has (let's say for simplicity) lots of hard use, but not how much of that was before the map.
Not really understanding the direction or thinking behind your question ?
Used harder after first 1k, and progressively even harder after 10k when I had pulley fitted by GTT
miltek, janspeed manifold bbk etc over next 18k, the sound is addictive and encourages you to use the rev range.

If your asking did I baby it because I knew it hadn’t been mapped, the answer is a firm no, as none of the specialists at that time were recommending a map, if I thought it needed one I would have done it,
The map I added was for bigger injectors, as well Newman cam, ported head etc
Look on mini2 and mini torque all the history is still there if you dig under Alski

Ps; I had a gift of a mini car experience at rockingham just prior to delivery, which allowed me to flog somebody’s car so I could gently bed mine in. I did at least double oil changes over my ownership.



E-bmw

9,210 posts

152 months

Tuesday 28th June 2022
quotequote all
blue al said:
E-bmw said:
and31 said:
blue al said:
Ran a 17 pulley for 20,000 without a remap after 1st mini oem service @ 10k

Only added a map when I changed cams, added intercooler, performance exhaust did headwork etc at 28k,
Then decided on water-meth injection and a 20% pulley at 100k for more instant umph & giggles for my daily driver duties.

Car ran from a delivery trailer pdi miles in September 2005 to 145k in my ownership, sold on to a 911 owner who was amazed at the performance. Unfortunately car was broken for parts less year after I sold it for the head to go into a turbocharged R53 to make even bigger power.

In all that time the car was making at least 100 bhp over stock cooper s, it had 2 trips piggy back from the AA
Once when the heater matrix in the cabin failed, secondly when radiator hose gave in.

I guess more than 100 drag strip run’s + and well over 100 hours of track time, mostly at Bedford lots of full throttle action. About 50 Dyno charts from 5 different sets of rollers all showing healthy numbers

Perhaps I was lucky over 9.5 years of ownership, perhaps it’s because car was well maintained and serviced,
By myself and 1320.

Edited by blue al on Sunday 26th June 16:58
That’s excellent!!
It is excellent, and I am neither being picky or argumentative here, but just seeking a little more clarity.

You say you mapped it when fitting cam etc, and that it has (let's say for simplicity) lots of hard use, but not how much of that was before the map.
Not really understanding the direction or thinking behind your question ?
You miss understood my question, so I will ask differently.


My understanding & that of many others is that due to the fixed map above 4k rpm that any change to the air put into the engine (reduced pulley) will make these run lean (possibly very lean) on WOT above 4k rpm.

You said you fitted a pulley at 10k & then got it mapped at 30K.

You go on to mention your drag runs & track days etc, but not if you did these before the map.

I was asking for more details, as to if you did these before getting the car mapped?

blue al

943 posts

159 months

Wednesday 29th June 2022
quotequote all
E-bmw said:
blue al said:
E-bmw said:
and31 said:
blue al said:
Ran a 17 pulley for 20,000 without a remap after 1st mini oem service @ 10k

Only added a map when I changed cams, added intercooler, performance exhaust did headwork etc at 28k,
Then decided on water-meth injection and a 20% pulley at 100k for more instant umph & giggles for my daily driver duties.

Car ran from a delivery trailer pdi miles in September 2005 to 145k in my ownership, sold on to a 911 owner who was amazed at the performance. Unfortunately car was broken for parts less year after I sold it for the head to go into a turbocharged R53 to make even bigger power.

In all that time the car was making at least 100 bhp over stock cooper s, it had 2 trips piggy back from the AA
Once when the heater matrix in the cabin failed, secondly when radiator hose gave in.

I guess more than 100 drag strip run’s + and well over 100 hours of track time, mostly at Bedford lots of full throttle action. About 50 Dyno charts from 5 different sets of rollers all showing healthy numbers

Perhaps I was lucky over 9.5 years of ownership, perhaps it’s because car was well maintained and serviced,
By myself and 1320.

Edited by blue al on Sunday 26th June 16:58
That’s excellent!!
It is excellent, and I am neither being picky or argumentative here, but just seeking a little more clarity.

You say you mapped it when fitting cam etc, and that it has (let's say for simplicity) lots of hard use, but not how much of that was before the map.
Not really understanding the direction or thinking behind your question ?
You miss understood my question, so I will ask differently.

My understanding & that of many others is that due to the fixed map above 4k rpm that any change to the air put into the engine (reduced pulley) will make these run lean (possibly very lean) on WOT above 4k rpm.

You said you fitted a pulley at 10k & then got it mapped at 30K.
You go on to mention your drag runs & track days etc, but not if you did these before the map.

I was asking for more details, as to if you did these before getting the car mapped?
Yes…lots and lots and lots of times I would be above 4K Wot on a daily basis’
the supercharger wine and induction noise, encourage you to use all the performance.
The car liked it, I liked it,…I even raised the rev limit to 7,450 after remap,

Possibly only 2 or 3 serious track days in 2006/7 Bedford/Abingdon and some Ad hoc sessions at Silverstone and dunsfold.

I don’t recall many horror stories from other owners “in period” or overall so my understanding and experience obviously differs from your “sources” I ran the standard s injectors 330, again others recommend that you “must” upgrade to the Jcw 380 but I never got that memo…

To wrap this up nicely for you I can only reiterate again that it was very well looked after and hardly ever thrashed from cold, ran on Tesco 99, 18,000 miles or so of running 17% pulley didn’t pan out badly the stock pistons and original rings were still going strong, when I passed it on.


E-bmw

9,210 posts

152 months

Wednesday 29th June 2022
quotequote all
Thanks for that, good info, anecdotally, I am led to believe that the upgrade to 99RON can help, but either way, it sounds like yours did OK.

ETA. the upgrade to 380s would only be advisable after a cam as the standard injectors are then potentially well over 90% duty ratio, which can accelerate wear etc.

The fact that yours lasted well doesn't change the fact that over 4k rpm the ECU is operating on a fixed map rather than self-regulating so sustained WOT will mean the engine is running lean with a pulley upgrade & no remap.

What can also occasionally be seen without a map is occasional EML warnings when on more than a few seconds of WOT, that disappear after a couple of miles of more normal running.

As you have proven there are exceptions, but the rule of thumb is to get a map for any pulley upgrade & run on 99 RON.

Edited by E-bmw on Wednesday 29th June 10:46

and31

3,021 posts

127 months

Wednesday 29th June 2022
quotequote all
E-bmw said:
Thanks for that, good info, anecdotally, I am led to believe that the upgrade to 99RON can help, but either way, it sounds like yours did OK.

ETA. the upgrade to 380s would only be advisable after a cam as the standard injectors are then potentially well over 90% duty ratio, which can accelerate wear etc.

The fact that yours lasted well doesn't change the fact that over 4k rpm the ECU is operating on a fixed map rather than self-regulating so sustained WOT will mean the engine is running lean with a pulley upgrade & no remap.

What can also occasionally be seen without a map is occasional EML warnings when on more than a few seconds of WOT, that disappear after a couple of miles of more normal running.

As you have proven there are exceptions, but the rule of thumb is to get a map for any pulley upgrade & run on 99 RON.

Edited by E-bmw on Wednesday 29th June 10:46

I wonder why the new “advice “ to get a map with a pulley ?
Surely all the tuners knew how the old map behaved back in the day?

E-bmw

9,210 posts

152 months

Wednesday 29th June 2022
quotequote all
and31 said:
E-bmw said:
Thanks for that, good info, anecdotally, I am led to believe that the upgrade to 99RON can help, but either way, it sounds like yours did OK.

ETA. the upgrade to 380s would only be advisable after a cam as the standard injectors are then potentially well over 90% duty ratio, which can accelerate wear etc.

The fact that yours lasted well doesn't change the fact that over 4k rpm the ECU is operating on a fixed map rather than self-regulating so sustained WOT will mean the engine is running lean with a pulley upgrade & no remap.

What can also occasionally be seen without a map is occasional EML warnings when on more than a few seconds of WOT, that disappear after a couple of miles of more normal running.

As you have proven there are exceptions, but the rule of thumb is to get a map for any pulley upgrade & run on 99 RON.

Edited by E-bmw on Wednesday 29th June 10:46

I wonder why the new “advice “ to get a map with a pulley ?
Surely all the tuners knew how the old map behaved back in the day?
The advice is nothing new, it may have been overlooked before someone found the issue with the map above 4k.

I can easily see how that wouldn't be discovered until a proper mapper would get their hands on one, but the advice has been around in the mini circles for a long time now.

ETA. The advice was given to me by several that have modified these cars when I bought mine before modifying in 2016.

Edited by E-bmw on Wednesday 29th June 15:25

and31

3,021 posts

127 months

Wednesday 29th June 2022
quotequote all
E-bmw said:
The advice is nothing new, it may have been overlooked before someone found the issue with the map above 4k.

I can easily see how that wouldn't be discovered until a proper mapper would get their hands on one, but the advice has been around in the mini circles for a long time now.

ETA. The advice was given to me by several that have modified these cars when I bought mine before modifying in 2016.

Edited by E-bmw on Wednesday 29th June 15:25
1320 advised me that a map wasn’t needed on mine in 2017 when I had the pulley done(it is a -15 percent though) they had it on their rollers and said fuelling was fine.

E-bmw

9,210 posts

152 months

Thursday 30th June 2022
quotequote all
and31 said:
E-bmw said:
The advice is nothing new, it may have been overlooked before someone found the issue with the map above 4k.

I can easily see how that wouldn't be discovered until a proper mapper would get their hands on one, but the advice has been around in the mini circles for a long time now.

ETA. The advice was given to me by several that have modified these cars when I bought mine before modifying in 2016.

Edited by E-bmw on Wednesday 29th June 15:25
1320 advised me that a map wasn’t needed on mine in 2017 when I had the pulley done(it is a -15 percent though) they had it on their rollers and said fuelling was fine.
Not a problem, they checked it & it was fine, good way to get it confirmed, my own experience differs dramatically. well done for getting it checked.

WayOutWest

754 posts

58 months

Sunday 3rd July 2022
quotequote all
Any ideas on power gains for the combination of 15% pulley, uprated plugs and better intercooler? Is 210-220bhp realistic? And what sort of cost for a tuner to fit that lot?
Also does it make any difference if you base on the 163bhp model or the later 170bhp one? e.g. does the 7bhp difference carry over when tuned?

and31

3,021 posts

127 months

Sunday 3rd July 2022
quotequote all
WayOutWest said:
Any ideas on power gains for the combination of 15% pulley, uprated plugs and better intercooler? Is 210-220bhp realistic? And what sort of cost for a tuner to fit that lot?
Also does it make any difference if you base on the 163bhp model or the later 170bhp one? e.g. does the 7bhp difference carry over when tuned?
With a -15%pulley,Milltek cat back and cold air induction kit and different plugs I got a little under 200bhp-car was transformed-well worth doing. .
I now have a GRS motorsport intercooler fitted.mine is a facelift car that started off with 170 bhp.


E-bmw

9,210 posts

152 months

Sunday 3rd July 2022
quotequote all
^^^ Wot 'e said.

Sounds about right (ish) but don't forget all dynos are not equal, so actual number is less important than actual gain on that dyno.

and31

3,021 posts

127 months

Sunday 3rd July 2022
quotequote all
It’s not about chasing numbers for me,car felt much quicker,money well spent in my opinion.
On a side note,when my car was having the work done at 1320,they lent me their R56 demo car for the day-fking hell that was fast!! Hilariously fast hahaha
One of the quickest things I’ve ever driven!!

Carlson W6

857 posts

124 months

Wednesday 27th July 2022
quotequote all
1320 are the most experienced and respected mini tuners in the UK. You can trust their advice 100%. They are absolutely 100% straight: no BS whatsoever. They look after both our minis (GP1 standard & R53 JCW with cam, pulley, intercooler, map @ 243bhp at wheels).

Ozzer2006

77 posts

41 months

Thursday 28th July 2022
quotequote all
Carlson W6 said:
1320 are the most experienced and respected mini tuners in the UK. You can trust their advice 100%. They are absolutely 100% straight: no BS whatsoever. They look after both our minis (GP1 standard & R53 JCW with cam, pulley, intercooler, map @ 243bhp at wheels).
+1 had my engine built by 1320. Absolutely brilliant. I know the r53 isn't everyones taste but I am absolutely hooked

Edited by Ozzer2006 on Thursday 28th July 15:05


Edited by Ozzer2006 on Thursday 28th July 15:09

Ozzer2006

77 posts

41 months

Thursday 28th July 2022
quotequote all
Carlson W6 said:
1320 are the most experienced and respected mini tuners in the UK. You can trust their advice 100%. They are absolutely 100% straight: no BS whatsoever. They look after both our minis (GP1 standard & R53 JCW with cam, pulley, intercooler, map @ 243bhp at wheels).
+1 had my engine built by 1320. Absolutely brilliant. I know the r53 isn't everyones taste but I am absolutely hooked

Edited by Ozzer2006 on Thursday 28th July 15:05


Edited by Ozzer2006 on Thursday 28th July 15:43

and31

3,021 posts

127 months

Thursday 28th July 2022
quotequote all
Ozzer2006 said:
+1 had my engine built by 1320. Absolutely brilliant. I know the r53 isn't everyones taste but I am absolutely hooked

Edited by Ozzer2006 on Thursday 28th July 15:05


Edited by Ozzer2006 on Thursday 28th July 15:09
Out of interest what did you have done?
Possibly looking to get a cam donenext year

Ozzer2006

77 posts

41 months

Saturday 30th July 2022
quotequote all
and31 said:
Ozzer2006 said:
+1 had my engine built by 1320. Absolutely brilliant. I know the r53 isn't everyones taste but I am absolutely hooked

Edited by Ozzer2006 on Thursday 28th July 15:05


Edited by Ozzer2006 on Thursday 28th July 15:09
Out of interest what did you have done?
Possibly looking to get a cam donenext year
I have owned it for 10years plus and was fairly worn and a little bit tired. 1320 rebuilt it new rings forged Pistons, head skimmed and rebuilt.
Cannot explain how well it runs and how it feels genuinely better than when it was nearly new.
Twice a week I have a commute of about 60 miles all B roads no other car can make me smile as much as the mini.