Plymouth B Body Mechanical Upgrade

Plymouth B Body Mechanical Upgrade

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Discussion

HD Adam

Original Poster:

5,148 posts

184 months

Wednesday 15th July 2020
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Inspired by Newsatten's hard work and pics of his Challenger during the resto, I was wondering if anyone would be interested in a thread on my 69 Roadrunner.

Fortunately for me, no bodywork required but quite a few upgrades happening.

I'm fitting full Hotchkiss TVS suspension & Willwood discs all round this time.

Once that's out of the way, 6 Pack EFI, Air Con and a change of the interior from the grey tweed (earlier resto) to something more original.

Cast your votes now to see greasy bits going on the Flying Banana biggrin






SRT Hellcat

7,031 posts

217 months

Thursday 16th July 2020
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stunning looking motor smile

rat rod

4,997 posts

65 months

Thursday 16th July 2020
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Ye, bring it on ,could be very interesting for those thinking about doing the same.

HD Adam

Original Poster:

5,148 posts

184 months

Thursday 16th July 2020
quotequote all
Allrighty then.

Bit of backround first.

The Plymouth was originally a Sport Satellite with a 318 2bbl & A904 auto.

At sometime in the past, it's been subject to a makeover and is now fitted with a 440 Six pack & 727 Torqueflite. Cool.

The bodywork & trim are great & the interior has been done in an 80's style grey tweed, which is very comfortable but I'm not a fan.

Mechanically, it's very good but it is just over 50 years old and 60's style suspension, even when brand new doesn't quite cut it these days.

Same for the brakes. The front had already been converted to 73 & up factory discs with single pot calipers which do work just like a 73 set of brakes rolleyes

There's no feeling like doing 75mph even at a safe distance and have a new car with big wide tyres, 4 or 6 pot calipers & ABS throw the anchors on in front of you as you close that gap.

So, upgrade time.

There's lots of kit available but I went for the Hotchkis TVS system rather than a mix & match approach.

Here's what you get.



Missing from the picture are front & rear sway bars.

Basically, you get heavy duty everything, geometry corrected A-Arms & springs, adjustable shocks. adjustable strut rods, heay duty torsion bars, quick ratio steering box arm & weld in subframe connectors to stiffen the chassis.

So far, so good & so expensive biggrin

Naturally, the first mission is to strip off all the old parts with all the fun that entails.
Hard to reach bolts, seized nuts, rusty bits etc.



Then, assemble in reverse order as they say.

But bugger. Look at that bunch of nana headers.
That's right where the new thicker torsion bars go.
Unfortunately, no option to hammer & dimple one of the pipes as that would virtually close it off so I had to spring for a new set.



Old headers. We have no clearance, Clarance.





New Headers. Much better.









Here's the new adjustable upper A Arms & shocks in position.





New rear leaf springs & shocks.



The subframe connectors bolt to the other side of the spring hangers





And a bracket is welded to a crossmember at the front for the other end.



Back to the Zorst. Well Crap. Doesn't meet up.



The car is currently on a trailer to an exhaust shop to get that sorted.

More to follow when the Willwood brakes go on.

newsatten

3,306 posts

114 months

Thursday 16th July 2020
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Great stuff son!
I'd love to have done all that to the Chally but god alone knows what it cost shipped here in the UK!

Cant wait for the update on how it actually all works on the road, nothing better than a proper user review!


HD Adam

Original Poster:

5,148 posts

184 months

Thursday 16th July 2020
quotequote all
newsatten said:
Great stuff son!

Cant wait for the update on how it actually all works on the road, nothing better than a proper user review!
Well it can't be worse than the standard set up silly

In all honesty, it wasn't "that bad" to drive around town in that floaty 60's 'Murican way.
Certainly comfy but wallows around like they all did back in the day.
Plus, quite easy to overpower it all with the 440.

I think we're all a bit spoiled by modern cars.
This is my daily driver here.



485hp, 6 pot Brembo's, Adaptive ride control etc. It's a new car.
When you drive this all week and then on a Saturday night take the old bus out it can be a bit OMG with the difference.
Obviously the Nana is never going to be anything like the Challenger but I'm hoping to make it feel a bit more up to date.

I don't have any way to quantify the changes when it's done but here's a review of the system on a 67 B Body, which seems to make quite a difference.

https://www.hotrod.com/articles/hrdp-0909-mopar-su...


Edited by HD Adam on Thursday 16th July 21:44

Turn7

23,607 posts

221 months

Thursday 16th July 2020
quotequote all
No gaiter on the rear shocks ?

HD Adam

Original Poster:

5,148 posts

184 months

Thursday 16th July 2020
quotequote all
Turn7 said:
No gaiter on the rear shocks ?
Nope.

On that pic the suspension is at full droop but I don't think it will make a difference.

I don't take it out in the rain biggrin

Turn7

23,607 posts

221 months

Thursday 16th July 2020
quotequote all
HD Adam said:
Turn7 said:
No gaiter on the rear shocks ?
Nope.

On that pic the suspension is at full droop but I don't think it will make a difference.

I don't take it out in the rain biggrin
Fair enough.....

Cool car !

xyyman

1,075 posts

225 months

Friday 17th July 2020
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Looking good, looking forward to the next update. smile

Scrump

22,001 posts

158 months

Friday 17th July 2020
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Thanks for the posts. Both cars are great thumbup
Keep us updated.

Matt Harper

6,618 posts

201 months

Friday 17th July 2020
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Hey Adam

You could fill in the gap between your headers and the exhaust thusly...


Matt Harper

6,618 posts

201 months

Friday 17th July 2020
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Oh - and take that bloody banana-skin off the front splitter.

newsatten

3,306 posts

114 months

Friday 17th July 2020
quotequote all
HD Adam said:
Well it can't be worse than the standard set up silly

In all honesty, it wasn't "that bad" to drive around town in that floaty 60's 'Murican way.
Certainly comfy but wallows around like they all did back in the day.
Plus, quite easy to overpower it all with the 440.

I think we're all a bit spoiled by modern cars.
This is my daily driver here.



485hp, 6 pot Brembo's, Adaptive ride control etc. It's a new car.
When you drive this all week and then on a Saturday night take the old bus out it can be a bit OMG with the difference.
Obviously the Nana is never going to be anything like the Challenger but I'm hoping to make it feel a bit more up to date.

I don't have any way to quantify the changes when it's done but here's a review of the system on a 67 B Body, which seems to make quite a difference.

https://www.hotrod.com/articles/hrdp-0909-mopar-su...


Edited by HD Adam on Thursday 16th July 21:44
Yeah thats what i mean, You know how it drove before, so are there noticeable improvements in general handling, body roll, stiffness etc??
I just dont trust anything written by HOT ROD contributors, it all sounds so yank, and so false, hence why i was curious regarding your views! lol...........

Im generally happy with the way the Chally drives, which is generally like a 50 year old car!
Im never going drive it like a lunatic, its just plain fun to blast along a legal speeds,
I took the Chally to work today, everybody fell in love with it, the younger ones kept asking is it quick??
In 71' yeah it was , in 2020 absolutely not!

HD Adam

Original Poster:

5,148 posts

184 months

Friday 17th July 2020
quotequote all
Matt Harper said:
Hey Adam

You could fill in the gap between your headers and the exhaust thusly...

Funny you should say that.

Here's a better shot of underneath before the header change.

The Y Pipes are for the electric cutouts.

Sounds great with them open but runs like crap.

I'll post a soundclip video when it's back together.

BTW, the Nana stays. I like the Nana biggrin



Newsatten said:
Yeah thats what i mean, You know how it drove before, so are there noticeable improvements in general handling, body roll, stiffness etc??
I just dont trust anything written by HOT ROD contributors, it all sounds so yank, and so false, hence why i was curious regarding your views! lol...........
It's not finished yet.

I'm borrowing a ramp at at a friend's shop so it has to be done between paying jobs.

There will certainly be a write up at the end.

irocfan

40,432 posts

190 months

Friday 17th July 2020
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bow

HD Adam

Original Poster:

5,148 posts

184 months

Tuesday 4th August 2020
quotequote all
Some progress on the brakes.

Fronts are easy peasy, all just bolts up. Which is nice.





Rears? Not so much when going from drum to disc.

Had to pull the half shafts so whilst they're out, it's getting new wheel bearings & a bit of R&R.

Anyhoo, here's the rear set up on the bench with the calipers & new handbrake assembies.





I shouldn't be surprised but my 15" Rallye wheels don't fit over the new big discs & callipers banghead

You can get an aluminium 17" Rallye wheel which looks gorgeous, is v expensive but would mean you won't be able to see all the sexy new hardware.

I've decided to go with a classic set of polished Torque Thrusts in 17" with Nitto tyres so it's all on view through the spokes.

Here's the exact same combo on another 69.



Onwards & upwards.

HD Adam

Original Poster:

5,148 posts

184 months

Saturday 15th August 2020
quotequote all
A quick update for those still interested.

New Blingy 17" wheels have arrived.



Big Boy rear brakes on, new S/S brakelines and rear axle rebuilt with new bearings.









Basically, now I'm just waiting for the Hotchkiss front & rear sway bars, on backorder, which should be another 10 days or so and get the exhause hooked up.

HD Adam

Original Poster:

5,148 posts

184 months

Wednesday 19th August 2020
quotequote all
Power steering brake booster all hooked up.



New wheels on & alignment done.







Nice to be able to see the new brakes & suspension through the spokes biggrin



Still waiting for the Hotchkiss sway bars rolleyes

aeropilot

34,577 posts

227 months

Thursday 27th August 2020
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I can't believe you thought the new brakes would fit behind the OEM Rallye's laugh

Not a fan of the chrome finish wheels.....a bit too modern look for my tastes.

Back in 2012, I was parked in the paddock next to this '69 Camaro at one of the RAF Marham track days, that the owner had chucked the whole Hotchkiss catalogue at, so got talking to the owner quite a bit, and it certainly seemed to cope with the corners very well.