S3 Dash Removal

S3 Dash Removal

Author
Discussion

Sandgrounder

Original Poster:

563 posts

144 months

Saturday 21st September 2013
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Tried the searches, but can't find the link to a very detailed description of how to remove your dash veneer plate and re-coat with sticky back plastic.

I can't remember who's link it was.

Does anybody remember it?

I've had a very stressful and painful day dismantling my car to get the six nuts off the dashplate, but it won't budge!

tvrgit

8,472 posts

252 months

Saturday 21st September 2013
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I have a step by step on my website at http://www.tvrgit.com

Go to the "howto" menu on the left, and its in there.

Sandgrounder

Original Poster:

563 posts

144 months

Saturday 21st September 2013
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That's what I was looking for!

Thanks very much,

Graham

tvrgit

8,472 posts

252 months

Saturday 21st September 2013
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Have you taken off the clips at the back that hold the heater controls on? They also clamp the dash in (mine don't any more!)

Sandgrounder

Original Poster:

563 posts

144 months

Saturday 21st September 2013
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No, not touched heater sliders yet.

I assume that is what is holding the panel in. Didn't want to force it, but now I've read your instructions, I am going to lever the dash out and hope there is sufficient slack in heater cables to enable me to disconnect them.

Probably wait until next Saturday now as my back is killing!!!

On the positive side, my Parking warning lamp has just started working for the first time!! Must be a loose connection somewhere that I have interrupted.

I'll certainly be making some modifications when I put it all back together, starting with those Nyloc nuts!!!

tvrgit

8,472 posts

252 months

Saturday 21st September 2013
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No there are clamps on the back of the heater controls. Don't just force it out, you'll break it

tvrgit

8,472 posts

252 months

Saturday 21st September 2013
quotequote all
No there are clamps on the back of the heater controls. Don't just force it out, you'll break it

Sandgrounder

Original Poster:

563 posts

144 months

Saturday 21st September 2013
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I've seen the two clamps in your guide. I presume they clamp the heater control to the dash panel, and not to the fibreglass behind the dash panel?

I'll follow your instructions step by step, and if I have to remove oil pressure gauge, so be it!

I agree, the clamps won't be going back on once I get them off!!

tvrgit

8,472 posts

252 months

Saturday 21st September 2013
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Sandgrounder said:
I've seen the two clamps in your guide. I presume they clamp the heater control to the dash panel, and not to the fibreglass behind the dash panel?
No, they.clamp both, that's why your dash is still stuck.

Sandgrounder

Original Poster:

563 posts

144 months

Saturday 21st September 2013
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Oh!

Clearly the dash installation was not designed with refurbishment in mind.

Thanks for the clarification. Already looking forward to another day of torment!

mep12345

2,061 posts

201 months

Saturday 21st September 2013
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If you have the other type of slider without the oval on the front of the dash like shown on my site www.gbsportscar.com then on this one the sliders are only attached to the panel but you need to ease the panel out and then slacken off a 8mm nut on the drivers side and remove the one on the passenger side to free the sliders from the panel and leave them in the fibreglass dash.

v8s4me

7,240 posts

219 months

Sunday 22nd September 2013
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Sandgrounder said:
.......Clearly the dash installation was not designed with refurbishment in mind.
I don't think "design" came into it laugh The slotted dash version is very tricky - good luck.

themee

342 posts

159 months

Sunday 22nd September 2013
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Another good bit of advice is to take about 1/2 mm off the top and bottom before trying to get the bloody thing back in!

Sandgrounder

Original Poster:

563 posts

144 months

Saturday 28th September 2013
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Success!!!, Well, partially.

I tried in vain to get access to the 'heater slider clamps' behind the dash, but quite frankly, even with pulling the dash as far as possible forward, without breaking it, I still couldn't even see the securing nuts. When I say 'see' them, I have purchased a USB endoscope which was extremely useful (thanks for the idea Philpot!).

So, I then decided I would attempt to cut around the inner oval to release the front part of the slider assembly with a dremel type cutting tool, thinking that it would easily slide back in to the aperture once I had renovated the dash panel. That failed also as the cutting disc was not up to the job.

I subsequently lost my temper so got my long nose pliers and ripped the heater slider assembly out, breaking the clamp attachment. Dash panel is finally free!!!!

The experience has left me amazed as to how newly veneered panels are re-installed (un-damaged) as the panel suffered a degree of bending to remove it. I intend to machine a mm or two from top edge before re-installing it. Assumption that top edge is less likely to be seen. Well, for me anyway as I am tall.

The heater slider assembly is slightly damaged by the use of the pliers, but not excessively. However if anyone has an un-damaged spare, I am willing to negotiate?? Let me know, thanks.

Must say thanks to tinksV8S for giving me the encouragement to even try this task (I am not a mechanic by any sense of the word), and also to TVRgit for his excellent guide and advice.

Have already started renovating the switch panel with the fake veneer plastic sheet and the difference is immense. Once the skin re-grows on my hands and arms, I am sure I will look back on this experience and smile!!

Many thanks Guys,

Graham



v8s4me

7,240 posts

219 months

Saturday 28th September 2013
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Sandgrounder said:
......... I intend to machine a mm or two from top edge before re-installing it.
Do the bottom edge as well, makes reinstallation much easier.

mep12345

2,061 posts

201 months

Saturday 28th September 2013
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Once done once you'll find it easy the second, third and forth time. I now find it easier to remove panel to replace bulbs in dash than to reach up behind the steering wheel. Use wingnuts on refitting - makes things much easier!!

Sandgrounder

Original Poster:

563 posts

144 months

Saturday 12th October 2013
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Update: Dash panel has been 'renovated' to the best of my ability with sticky back plastic and lots of lacquer. Started re-building the car today, so with dash panel in 'loosely', decided on a quick test drive to make sure I hadn't destroyed the electricals, and all good except speedo. fixed at 80mph bit doesn't move.

Took dash panel out again, and noticed a single black wire hanging down from the warnings lamps area. Wire has a spade connector on it, but on back of speedo there is an unused stud. When I attached the wire to this stud, ignition on, and hey presto, speedo back to zero!

Went for quick spin and all seems good. Just slightly confused as this wire wasn't attached when I took dash out, and clearly as it has a spade connector, probably shouldn't be attached to the speedo, but it seems the speedo needs am earth, and there is no other way it can get it as there are no other loose wires!

Does anybody understand this, have experience of this? I have stopped assembling the car as my back is killing, but as all electricals seem ok, will assume I have done the right thing unless told otherwise??

Thanks

TvrJohn

1,058 posts

255 months

Monday 24th April 2017
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bump

kevroe

157 posts

216 months

Tuesday 25th April 2017
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Did you make a template at all for the dash? I've tried getting mine out with no success so was going to try to make up a template to fit wit it 'in situ'.

AutoAndy

2,265 posts

215 months

Tuesday 25th April 2017
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kevroe said:
Did you make a template at all for the dash? I've tried getting mine out with no success so was going to try to make up a template to fit wit it 'in situ'.
..... I did, using paper in situ... long process and not easy round the dials..... but it was an emergency repair



wink