CAN Bus & Electronics - a nightmare story for you.

CAN Bus & Electronics - a nightmare story for you.

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Discussion

JustALooseScrew

Original Poster:

1,154 posts

67 months

Thursday 23rd January 2020
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banghead


Prompted by this https://www.pistonheads.com/gassing/topic.asp?h=0&...

What is it with vehicle technology that leads to a situation like this?

Reliability and user serviceability of modern day car electronics (bulbs in this case) makes it impossible to actually fix problems.

Especially French wiring looms and super 'intelligent' CAN buses monitoring everything.

It has been dumbed up to such a high level now that you haven't got a chance mate.

A mate of mine had a headlight bulb blow in his Ford Transit Connect van. The rear tail light failed at the same time.

We replaced all the bulbs and just could not get it working. WTAF? - dash display claimed short detected in near side lighting circuit.

A few hours poking around and I gave up.

He had to take it to a Ford technician (fortunately not a main dealer but a lad we know) to get the BCM reset and it all started working again.

The only conclusion is that when the filament broke a short was detected by the BCM and it shut down that circuit and would not turn it back on again with out guidance from a laptop wielding Ford knowledgeable tech.

It's utter nuts. £x amount trying bulb after bulb, inspecting wiring, testing bulbs, dicking about, making calls, how much time?

Eventually F-Tech lad wanted £50 for the time sorting this, then you add on the cost of fuel to get to him, the number of hours spent looking at it your self and then the number of hours that van was not working.

It's a disgrace.

Penelope Stopit

11,209 posts

109 months

Friday 24th January 2020
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What a crazy situation to be in

The downside of over working a circuit

Tyre Smoke

23,018 posts

261 months

Friday 24th January 2020
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Dipped beam bulb blew on one of my taxis, a new (68 plate) Auris Hybrid.

Okidoki, I'll take a look....hmmm that looks like it might be a gas discharge/good night Sooty type shock coming up. I'll check the handbook. Bulbs, bulbs, ahh here we are page 104..."There are many different types of bulbs used on your Auris. We strongly recommend taking your car to your nearest Toyota dealer for replacement"

Nope, it was a standard (ish) halogen bulb that my local garage supplied for the princely sum of £38.00. They fitted it for free. To put this into perspective, when something needs a H7 that I don't have in the office, they charge me £7.88 fitted.

I feel your pain OP.

Penelope Stopit

11,209 posts

109 months

Friday 24th January 2020
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Tyre Smoke said:
Dipped beam bulb blew on one of my taxis, a new (68 plate) Auris Hybrid.

Okidoki, I'll take a look....hmmm that looks like it might be a gas discharge/good night Sooty type shock coming up. I'll check the handbook. Bulbs, bulbs, ahh here we are page 104..."There are many different types of bulbs used on your Auris. We strongly recommend taking your car to your nearest Toyota dealer for replacement"

Nope, it was a standard (ish) halogen bulb that my local garage supplied for the princely sum of £38.00. They fitted it for free. To put this into perspective, when something needs a H7 that I don't have in the office, they charge me £7.88 fitted.

I feel your pain OP.
38 pounds? Hope you had a free shoe polish

227bhp

10,203 posts

128 months

Friday 24th January 2020
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BCM?

Penelope Stopit

11,209 posts

109 months

Friday 24th January 2020
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Mmmm hate Acronyms

Guessed Body Control Module

JustALooseScrew

Original Poster:

1,154 posts

67 months

Saturday 25th January 2020
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^ Correct. - Sorry BCM is Body Control Module - it monitors all the lights (and likely anything anything else like boot opening control or a mechanised soft top roof).

It's an impossible situation.

(Long story)

On another post I related a story about a SEAT (of some version or other) where the ECU had given up. The car had been sat with a main dealer for weeks with no resolution so eventually it was trailered back to my mates yard.

It belonged to a family member of my friend who runs the yard (we generally work on plant kit not cars), the vehicle was sat on the yard for months before we found someone (a VW specialist???) that knew what was likely wrong & would take look at it.

Turns out there was/is a common fault on these vehicles where the water temp sensor leaks and after time the coolant creeps up via capillary action along the wires and in to the ECU connector and corrodes it beyond belief.

So this lad turns up, spends a few hours changing over the plug and starts it on the first turn of the key - I couldn't believe it.

Then he whips out his Snap-On super dooper ODBII device and with in a few minutes he's cleared all the error codes and they vehicle is perfectly happy and ready to go.

I asked him how much did that Snap-On device cost you? 'It's a couple of grand mate but I just bring it home from work for the weekend'.

'And the updates for the software, how much is that?'

'About 900 a year mate'.


Holy fk, no wonder these lads are out on the road at the weekend using borrowed dealer level kit and earning a few extra quid.

No home mechanic can compete with that when it comes to trivial matters like a bulb has blown.


TLDR; make friends with a Polish lad, or a main dealer tech who does work on the side & has the kit to look into these electrical problems. The days of fixing these issues with a multimeter and a bit of common sense are long gone.

Sheepshanks

32,753 posts

119 months

Saturday 25th January 2020
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Penelope Stopit said:
38 pounds? Hope you had a free shoe polish
That's not bad from a garage - it's a HIR2 bulb.

Penelope Stopit

11,209 posts

109 months

Saturday 25th January 2020
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Sheepshanks said:
Penelope Stopit said:
38 pounds? Hope you had a free shoe polish
That's not bad from a garage - it's a HIR2 bulb.
Tyre Smoke said:
Nope, it was a standard (ish) halogen bulb that my local garage supplied for the princely sum of £38.00
Ah ok then

Thought standardish bulb meant sort of cheapish standardish

Penelope Stopit

11,209 posts

109 months

Saturday 25th January 2020
quotequote all
JustALooseScrew said:
Turns out there was/is a common fault on these vehicles where the water temp sensor leaks and after time the coolant creeps up via capillary action along the wires and in to the ECU connector and corrodes it beyond belief
You mean you didn't know about the infamous SEAT temp sensor cable acting as a drain pipe?

It's common knowledge here

Smile

Penelope Stopit

11,209 posts

109 months

Saturday 25th January 2020
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While on the subject of water

Some may appreciate this Canems installation, apparently carried out by a professional, image shows the main relay and ECU

Floor of car is below ECU

You couldn't make this up yet it happened

JustALooseScrew

Original Poster:

1,154 posts

67 months

Saturday 25th January 2020
quotequote all
Penelope Stopit said:
You mean you didn't know about the infamous SEAT temp sensor cable acting as a drain pipe?

It's common knowledge here

Smile
hehe

Well no, but obviously I am a bit more familiar with it now biggrin

JustALooseScrew

Original Poster:

1,154 posts

67 months

Saturday 25th January 2020
quotequote all
Penelope Stopit said:
While on the subject of water

Some may appreciate this Canems installation, apparently carried out by a professional, image shows the main relay and ECU

Floor of car is below ECU

You couldn't make this up yet it happened
Don't even get me started on the genius designer at renault who thought it would be smart cool and clever to mount the Clio's air bag ecm directly underneath the coffee cup holder rofl - do they do this st on purpose?

Penelope Stopit

11,209 posts

109 months

Saturday 25th January 2020
quotequote all
JustALooseScrew said:
on't even get me started on the genius designer at renault who thought it would be smart cool and clever to mount the Clio's air bag ecm directly underneath the coffee cup holder rofl - do they do this st on purpose?
That's clever

What has happened over the years is that more and more people go to university, get their degree or whatever and are then employed by a motor manufacturer

Not many manufacturers seem to take into consideration that these people from university have no knowledge of what can go wrong if...................

Seen it first hand many times, frightening really, can't name and shame though

Oldred_V8S

3,715 posts

238 months

Tuesday 28th January 2020
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Penelope Stopit said:
While on the subject of water

Some may appreciate this Canems installation, apparently carried out by a professional, image shows the main relay and ECU

Floor of car is below ECU

You couldn't make this up yet it happened
Who did this for you Penny? Name and shame them.
Looks like a TVR but which model have you got?

Tyre Smoke

23,018 posts

261 months

Tuesday 28th January 2020
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That looks like the passenger footwell of my old Chimaera. And any other Chimaera I've ever looked into the passenger footwell of.

Penelope Stopit

11,209 posts

109 months

Tuesday 28th January 2020
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Tyre Smoke said:
That looks like the passenger footwell of my old Chimaera. And any other Chimaera I've ever looked into the passenger footwell of.
Well spotted, it is a Chimaera

Blue Peter Badge is in the post

Why would anyone fit then wire an ECU to such a low point in a vehicle and add another bodge to the bodge job by fitting the ECU upside down to ensure that any water running inside any cables will enter it

The mind boggles


Edited by Penelope Stopit on Tuesday 28th January 09:59

Tyre Smoke

23,018 posts

261 months

Tuesday 28th January 2020
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And TVR's had a reputation for leaking and dodgy electrics.

I can't think why...hehe

StoatInACoat

1,354 posts

185 months

Tuesday 28th January 2020
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JustALooseScrew said:
on't even get me started on the genius designer at renault who thought it would be smart cool and clever to mount the Clio's air bag ecm directly underneath the coffee cup holder rofl - do they do this st on purpose?
Megane. Have a blown headlight so changed bulb outside, in the dark while raining which requires the bumper to come off. No worky. No voltage either. Apparently the fuse (there are two one for each dipped bulb) is located in the fuse box in the engine bay which is simply accessed by removing a load of trim, the battery (which I hate doing as everything then needs resetting), the battery tray which is held in with some rust, unplugging a load of stuff, removing the ECU and dropping it in a puddle and forcing the fuse box out of it's little plastic hutch.

There's another fuse board in the car which takes seconds to open but trivial stuff like headlights, wipers, ABS and the radiator fan is relegated to the one in the engine bay. It's probably an hour or two to change a 10A fuse and it definitely wont fix it and it'll turn out to be a broken wire necessitating removal of the loom. Which means taking the bumper off again.

Penelope Stopit

11,209 posts

109 months

Tuesday 28th January 2020
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Tyre Smoke said:
And TVR's had a reputation for leaking and dodgy electrics.

I can't think why...hehe
This ECU was added by someone, It's not TVR work

If you see above, Canems installation is mentioned