Thought some might find this interesting ?

Thought some might find this interesting ?

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Gerradi

Original Poster:

1,541 posts

120 months

Friday 5th March 2021
quotequote all
This car was poodling (1300-1700rpm) along & when it startred to misfire plus the engine light started flashing .

3 weeks before it had a full service, all new plugs then an MOT which it passed no advisories .

Scanned it, it showed misfire on 4 & Cyl 4 had been shutdown by ECU? OK , so out come the plugs & this is No 4 plug ,all the rest are perfect.

Hmm ?, the porcelain that chipped off was lodged in the electrode, I then did a compression check, 1-2-3 all good in & within spec Zero compression on No:4 Cyl, put a boroscope down, pistons all OK . The injectors are still functioning so when the driver door is opened it primes them, the piston on No:4 is a lot wetter(?) than the rest?

So struggled to get the boroscope to look up towards the valves & when I did ...well look at this ...I'm thinking a injector but if not that ?





Tyre Tread

10,534 posts

216 months

Friday 5th March 2021
quotequote all
Am I seeing that right as it looks like part of the valve is missing.

Chris32345

2,086 posts

62 months

Friday 5th March 2021
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Tyre Tread said:
Am I seeing that right as it looks like part of the valve is missing.
Left valve looks cracked right one is looks like shaft/stem is bent

Tyre Tread

10,534 posts

216 months

Friday 5th March 2021
quotequote all
Chris32345 said:
Left valve looks cracked right one is looks like shaft/stem is bent
Right one seems to be the spark plug hole as its threaded

Gerradi

Original Poster:

1,541 posts

120 months

Friday 5th March 2021
quotequote all
You are tyre tread, it made my eyes pop open!
Its only one valve showing ,what you are looking at Chris32 is the Plug hole & the boroscope camera lead . Its a bit more than a crack in the valve Chris, about a 3rd of the valve head is missing! I think it must have hit the spark plug hence the missing porcelain shroud

GreenV8S

30,194 posts

284 months

Friday 5th March 2021
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The valve is breaking up. No wonder there's no compression. I wonder what other damage it's caused.

Tyre Tread

10,534 posts

216 months

Friday 5th March 2021
quotequote all
The edge of that valve makes it look like its been eroded rather then snapped in one go.

Alternatively its snapped and then the edge been eroded to a smooth(er) finish.

How long has it been running on 3 cylinders?

Did it suddenly lose power or has it been gradual decrease?

Evoluzione

10,345 posts

243 months

Friday 5th March 2021
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I think the invoice for the work it needs doing will be 'interesting'.

Tyre Tread

10,534 posts

216 months

Friday 5th March 2021
quotequote all
What car is this on?

Would love to see the inside of that cylinder with the head off it.

Is it your car?

stevieturbo

17,262 posts

247 months

Friday 5th March 2021
quotequote all
A damn sight more information needed.

What vehicle ? What engine ? Is it totally standard ? Some background...as that doesn't just happen at random cruising about as you seem to be implying.

Gerradi

Original Poster:

1,541 posts

120 months

Friday 5th March 2021
quotequote all
Tyre Tread: Apparently it was running fine , had just had a run of 20+ miles to a bank, parked then 5 minutes down the road @ 1250 rpm ish was told they were in a 40mph area going 27mph car close behind so pushed up to 35mph then pop pop misfiring etc? ( no t my car Audi 2.0 TFSI 2013 45000 MILES.
BUT it had been Serviced & Mot 3 weeks prior & that was the 1st trip out since then, before that it had not been used or started in 4 months!!

Evo: its a family memeber (Sis) so she'll buy the parts I do Brotherly love!

Tyre tread: I will post up the photos when I get around to it but thats the thing. I have just moved in fact received the contract to sign yesterday , so I have to demolish an existing garage then build my own ..sis is fine with that & I have given her a Seat arosa 1.0 to use until then...
here is the piston though.


Chris32345

2,086 posts

62 months

Friday 5th March 2021
quotequote all
Tyre Tread said:
Right one seems to be the spark plug hole as its threaded
Ah yes now is see
What I was looking at is the cable for the camera

Evoluzione

10,345 posts

243 months

Friday 5th March 2021
quotequote all
The head needs to come off (at the very least) and I can see water in there, but it's probably a whole engine rebuild job.
Not my speciality, but I believe TFSI engines are riddled with problems.

Gerradi

Original Poster:

1,541 posts

120 months

Saturday 6th March 2021
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No its not water Evo , I had sprayed some carbon cleaner down there for the camera.


oakdale

1,801 posts

202 months

Saturday 6th March 2021
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Check the fuel, that could be the result of diesel in the tank.

Tyre Tread

10,534 posts

216 months

Saturday 6th March 2021
quotequote all
oakdale said:
Check the fuel, that could be the result of diesel in the tank.
What, the missing half of a valve caused by diesel? How?

AW111

9,674 posts

133 months

Saturday 6th March 2021
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I managed this due to excessive detonation :


stevieturbo

17,262 posts

247 months

Saturday 6th March 2021
quotequote all
AW111 said:
I managed this due to excessive detonation :

And it sure didn't happen at 1300-1700rpm just tootling along.

oakdale

1,801 posts

202 months

Saturday 6th March 2021
quotequote all
Tyre Tread said:
oakdale said:
Check the fuel, that could be the result of diesel in the tank.
What, the missing half of a valve caused by diesel? How?
I'm not saying that is definitely the cause here but I've seen similar damage caused by continuing to drive with diesel in a petrol vehicle.

Diesel fuel has a high cetane rating which means compression and temperature rise will cause it to self ignite, on a diesel engine the ignition point is controlled by the fuel being injected directly into the cylinder at exactly the right time but on a petrol engine, the fuel air mixture is in the cylinder at the start of the compression stroke.

This can cause a vicious cycle of detonation and pre ignition well before the piston gets to the normal ignition point, the extremely high temperatures caused by this will melt a valve like a blowtorch, when the valve opens and is off its seat, there is nowhere to dissipate the heat to.

Gerradi

Original Poster:

1,541 posts

120 months

Saturday 6th March 2021
quotequote all
AW111 said:
I managed this due to excessive detonation :

Ooh nasty, was it a weak mixture Or timing ?
I have a sneaking suspicion this is a clogged injector which would also cause a lean/weak mixture & detonation I guess...Apparently (not sure) these engines have had issues with the injectors as they have brought out updated injectors . Also its a Direct injection as opposed to port injection & they also can suffer from quite bad carbon build up.
I had to squirt in some DPF cleaner & carb cleaner to be able to see the top of piston clearly for cracks or chips etc , the others are quite black carbon as well. Anyway we'll only know when it comes apart & I am expecting to find piston damage, as yet another possible fault with these blasted engines appears to be that the pistons have a weakness in the land area. The alloy breaks up between the top & middle rings . It may look fine on a camera but once taken out its a mess....but I think this may have missed that as all the research so far suggests it was between 2011 & early 2012 so she may be lucky.