DIY Mechanics Fail Stories
DIY Mechanics Fail Stories
Author
Discussion

Arnold Cunningham

4,483 posts

273 months

Wednesday 2nd July
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Just for the record, my last set of tyres came from ATS Euromaster in Aldershot - and I specifically saw him tighten them up with a torque wrench, by hand.
They get all my business these days, I find them decent.

njw1

2,611 posts

131 months

Wednesday 2nd July
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Well, I've just had a disaster, was changing a window regulator on my daughters 1 series and nearly had everything buttoned up except that the window wasn't quite raising enough when closing the door (pillarless doors). No problem I thought, I'll slacken off the clamps and push it up a bit, except that the window didn't fancy being pushed up a bit as when I nipped everything back up the glass shattered..... bd...

And then, whilst sweeping up, I noticed a considerable car park ding on the rear quarter that definitely wasn't there before. So as well as a glass fitter (there's no way I'm having another go at it!!) we also now need a pdr guy...

Did I also mention that she doesn't have glass cover on her insurance...?? frown

SandhurstCars

14 posts

14 months

Thursday 3rd July
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Many years ago, our Snap On man arrived when we had a stuck disk screw. He sold me one of these type of impact driver:

https://www.amazon.co.uk/Shake-Break-Impact-Screw-...

It goes in an air hammer and you rattle the screw while putting some pressure on to rotate it. It works like magic, everyone I have shown it to doubt it and then are amazed when it works

Arnold Cunningham

4,483 posts

273 months

Thursday 3rd July
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Now that does look like a useful tool, will order one.

CaptainScarlet1967

197 posts

5 months

Thursday 3rd July
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njw1 said:
Well, I've just had a disaster, was changing a window regulator on my daughters 1 series and nearly had everything buttoned up except that the window wasn't quite raising enough when closing the door (pillarless doors). No problem I thought, I'll slacken off the clamps and push it up a bit, except that the window didn't fancy being pushed up a bit as when I nipped everything back up the glass shattered..... bd...

And then, whilst sweeping up, I noticed a considerable car park ding on the rear quarter that definitely wasn't there before. So as well as a glass fitter (there's no way I'm having another go at it!!) we also now need a pdr guy...

Did I also mention that she doesn't have glass cover on her insurance...?? frown
I always feel like with glass, it seems to be one of those things you know you have to proceed with trepidation but some of us take the risk anyway and it always gets us (shatters) by surprise and when we least expect it.

I was at a household waste site last month disposing of a couple of old heavy shower screens and as I finally arrived at the skip, one of the screens that I had been carrying under strain beneath the other had enough and shattered into balls. Totally avoidable schoolboy error.

Fortunately it wasn't peak time and I swept up the broken glass myself until a member of staff came to assist and said it was alright. For the faff I gave him a can of chilled pop I had brought with me as I had little else to offer besides apologies and sweeping up!

Dave.

7,770 posts

273 months

Tuesday 11th November
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A fail and a win rolled into one for me this evening....

Did the air filter and an oil and filter change on the daily a few weekends ago.

Had the pollen filter, spark plugs and coilpacks "in stock" but it was nearly lunchtime so I sacked it off thinking I'd do it before winter properly kicked in.

Felt ill last weekend so never got around to it.

On the way home this evening car starts juddering, throws cel.....bks....

Pulled into a carpark, under a lit canopy (!), new coilpacks were in the boot, swapped all four, and back on my way in a few minutes.... Get in!

Arnold Cunningham

4,483 posts

273 months

Tuesday 11th November
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I can tell it's not, but with diagnosis and fix like that, it could well have been a Petrol Saab 9-5. Lots of owners drive with a spare coil pack in the boot (myself included when I used to own one)

Dave.

7,770 posts

273 months

Tuesday 11th November
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Nah, VW.

Bought the coilpacks shortly after buying the car about 18months ago, knowing full well it'd need them at somepoint in the near future.

They've been in the boot ever since, thankfully.

To add to the "fail".... I put two old coilpacks each in the two boxes the new ones were in, so I don't know which was the actual duff one. irked

donkmeister

11,123 posts

120 months

Wednesday 12th November
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Arnold Cunningham said:
I can tell it's not, but with diagnosis and fix like that, it could well have been a Petrol Saab 9-5. Lots of owners drive with a spare coil pack in the boot (myself included when I used to own one)
With the 2.0 turbo GM engine? Mrs D had a 9-3 with that engine and it once started running as if it wasn't getting spark in one cylinder. I started running through a mental checklist of what I was going to load into the parts cannon when we got home (including trying a new coil pack on each cylinder). She turned it off and on again, problem wasn't there anymore. She had the car for a couple of years before and after that, never saw the issue apart from that one time. Odd.

Arnold Cunningham

4,483 posts

273 months

Wednesday 12th November
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No, the 2.3 litre Saab B235, which I believe is Saab engine, not GM.

I had two of them, they were good cars - the first one we had had 180K on it when I sold it and gave no indication of being worn or tired.
The 2nd one had a stage one remap and despite being an auto, would wheelspin in first any time, and in 2nd, sometimes even 3rd, if there was even a hint of dampness on the road.

Both needed new coil-packs though. One of them, twice. First sign of any misfire under load, just change the coil-pack (and ideally plugs too)

donkmeister

11,123 posts

120 months

Wednesday 12th November
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Arnold Cunningham said:
No, the 2.3 litre Saab B235, which I believe is Saab engine, not GM.
Ah, the old Triumph engine hehe

They're good, I know that much. Whenever I've seen one it's putting out mind boggling levels of power. Plus, it's a development that started with half a Staaaaaaag V8 so gets my approval.

Arnold Cunningham

4,483 posts

273 months

Wednesday 12th November
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There is a lineage somewhere in there, although beaten by the Harley Davidson V-twin and VW Flat four, I think.

Fastpedeller

4,136 posts

166 months

Wednesday 12th November
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CaptainScarlet1967 said:
I always feel like with glass, it seems to be one of those things you know you have to proceed with trepidation but some of us take the risk anyway and it always gets us (shatters) by surprise and when we least expect it.

I was at a household waste site last month disposing of a couple of old heavy shower screens and as I finally arrived at the skip, one of the screens that I had been carrying under strain beneath the other had enough and shattered into balls. Totally avoidable schoolboy error.

Fortunately it wasn't peak time and I swept up the broken glass myself until a member of staff came to assist and said it was alright. For the faff I gave him a can of chilled pop I had brought with me as I had little else to offer besides apologies and sweeping up!
I carefully transported our old cooker on my sack trolley to put it in the car for the trip to the tip. As I lowered the sack trolley, a tiny stone was trapped between the door and the driveway and BANG the glass door shattered!

darkyoung1000

2,352 posts

216 months

Tuesday 18th November
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I had forgotten about this thread, but I'll contribute. I was changing the plugs and leads on my AX in September as a nice to do before it got too cold.

I caught the jubilee clip on the hose on top of the crank-case with my cuff as I was reaching forward which took it off the hose and down the back of the engine block where it lodged between the starter motor and the engine block. I couldn't find my magnetic tool, so chose to 'tickle' it from below to get it out.

In the way of an almost circular clip it rolled....into the back of the flywheel through the gap by the starter motor. No amount of magnets on sticks would retrieve it, so I have had to pull the gearbox, clutch and flywheel off to retrieve a 2p part. In the process, I have changed the flywheel, clutch, crankshaft and driveshaft oil seals and wishbones. However, it's likely to snow tomorrow and it's still not back together.

Dave.

7,770 posts

273 months

Tuesday 18th November
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darkyoung1000 said:
I had forgotten about this thread, but I'll contribute. I was changing the plugs and leads on my AX in September as a nice to do before it got too cold.

I caught the jubilee clip on the hose on top of the crank-case with my cuff as I was reaching forward which took it off the hose and down the back of the engine block where it lodged between the starter motor and the engine block. I couldn't find my magnetic tool, so chose to 'tickle' it from below to get it out.

In the way of an almost circular clip it rolled....into the back of the flywheel through the gap by the starter motor. No amount of magnets on sticks would retrieve it, so I have had to pull the gearbox, clutch and flywheel off to retrieve a 2p part. In the process, I have changed the flywheel, clutch, crankshaft and driveshaft oil seals and wishbones. However, it's likely to snow tomorrow and it's still not back together.
Saw that on your AX thread, I think I'd have scrapped the car if that happened to me. hehe

james6546

1,455 posts

71 months

Tuesday 18th November
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darkyoung1000 said:
I had forgotten about this thread, but I'll contribute. I was changing the plugs and leads on my AX in September as a nice to do before it got too cold.

I caught the jubilee clip on the hose on top of the crank-case with my cuff as I was reaching forward which took it off the hose and down the back of the engine block where it lodged between the starter motor and the engine block. I couldn't find my magnetic tool, so chose to 'tickle' it from below to get it out.

In the way of an almost circular clip it rolled....into the back of the flywheel through the gap by the starter motor. No amount of magnets on sticks would retrieve it, so I have had to pull the gearbox, clutch and flywheel off to retrieve a 2p part. In the process, I have changed the flywheel, clutch, crankshaft and driveshaft oil seals and wishbones. However, it's likely to snow tomorrow and it's still not back together.
That’s gotta hurt!

Easier than taking the gearbox off my 3000GT though, I’ve still no idea how I’m going to get it back in!

Jakg

3,872 posts

188 months

Tuesday 18th November
quotequote all
darkyoung1000 said:
I had forgotten about this thread, but I'll contribute. I was changing the plugs and leads on my AX in September as a nice to do before it got too cold.

I caught the jubilee clip on the hose on top of the crank-case with my cuff as I was reaching forward which took it off the hose and down the back of the engine block where it lodged between the starter motor and the engine block. I couldn't find my magnetic tool, so chose to 'tickle' it from below to get it out.

In the way of an almost circular clip it rolled....into the back of the flywheel through the gap by the starter motor. No amount of magnets on sticks would retrieve it, so I have had to pull the gearbox, clutch and flywheel off to retrieve a 2p part. In the process, I have changed the flywheel, clutch, crankshaft and driveshaft oil seals and wishbones. However, it's likely to snow tomorrow and it's still not back together.
I did something similar (although the car was already in bits so less of an issue). Dropped one of the flywheel bolts inside the bellhousing... many hours wasted trying to get it out but not possible. Had to pull the gearbox back off to get it out. Not happy!

RotorRambler

653 posts

10 months

Monday 1st December
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A trashed locking wheel bolt in daughters car..
Mobile tyre fitted must have done it as nobody else touched it.
I got a new wheelnut key from ebay, that got the 3 half decent ones off (replaced with normal bolts), but the worst one was totally trashed.
The type with a spinning ring.
So me & engineer neighbour first tried bashing a socket onto the inner part. Gripped but wouldn t budge with a long wheelbar, then socket slipped.
Round 2, ground the head off to remove the spinning ring. Again a socket bashed on, slipped.
Comitted, all in.
Bought a tool, but not enough to get a good grip on.

Given up!, a man is coming out tomorrow, guaranteed removal for £100 with no damage!

Arnold Cunningham

4,483 posts

273 months

Monday 1st December
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I find the average level of work people do these days is terrible. The lack of st's given necessary to put a wheel bolt in cross threaded, especially when that's your job, is ridiculous. You have to proactively not give a st, which I reckon takes more effort!

RotorRambler

653 posts

10 months

Monday 1st December
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Is stealing wheels still a thing?
Was thinking of replacing my locking wheel bolts with normal ones, before they get wrecked..