Potentially lethal oil filter

Potentially lethal oil filter

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naetype

Original Poster:

889 posts

250 months

Saturday 27th May 2017
quotequote all
It's not often I put up original posts but if I didn't in this case my conscience would seriously trouble me. So:

Coming off the M77 slip road into the 1st roundabout, I take the 2nd exit and the back end steps out. Big time. I'm not going fast. fk, gotta be a big oil/diesel spill there. Heading down to the 2nd roundabout and thinking I'll go back round and have a look, do something about it if it's bad enough, 101 or something like that...

Now onto the 2nd roundabout and preparing to double back but start noticing people shouting at me (visor up as I'm Scottish and cooking in any temp above 15c and today is nearly 30c). Guy on a bike at one of the entry's is waving frantically at me. WTF. My left leg is toasty. Again, WTF and look down. My bike is on fire. So I pull over and stop (well, emergency brake, bail and drop the fking thing). Like a hot potato. Well, hot Daytona...

Filling station 20yds away so I run up, grab fire extinguisher, powder everywhere but on the bright side the bike is no longer trying to consume itself. Whole bunch of people including the biker (if you're on here, you'll recognise this tale so thanks very, very much for your help) help me out and re-affirm my faith in basic humanity smile Oh fk, here comes the Fire Engine from Pollok. Again, great bunch of lads and girls and I'll be down later with some shandies to show my appreciation.

Oil all over back wheel and and a line of it from the 1st roundabout down to where I made my emergency exit. Thank god that it didn't happen earlier on the motorway or on the dual carriageway a few minutes before that when I was 'making progress' or, at best, I'd be posting this from A&E.

What caused all this? A well known fault with a Krap & Neveragain oil filter, the one with the hex nut spot welded onto the top of the filter. Google it, it's a known/common fault. I have no excuse why I didn't know this beforehand apart from that I would reasonably expect a major manufacturer to sell components that are at least fit for purpose and certainly not sell ones that are known to be, arguably, lethal and dangerous.

Pictures to follow.


ETA an update as of September 2017: K&N Issue oil filter recall due to oil leaking from faulty nut on cannister - https://www.knfilters.com/recallkn204


Edited by naetype on Friday 15th September 10:03

f1nn

2,693 posts

192 months

Saturday 27th May 2017
quotequote all
After years of using that particular brand, without issues I must say, I was black flagged at a track day because of "vapour" coming from the bellypan area.

Turned out the filter had a minuscule split behind the nut, which was only apparent at high revs, presumably when the oil pressure was higher.

Got home, and like you, and an internet search suggests this is not uncommon.

It's a shame, but my confidence in that particular brand has been shaken and I've started using standard filters.

I do wonder though if the splits are caused by over tightening, facilitated by the "nut" that is welded on to the casing.

hman

7,487 posts

194 months

Saturday 27th May 2017
quotequote all
Glad no one was hurt

I've never seen the point in using k&n for any filters - they have a reputation for letting too much dirt in via their air filters and their oil filters like to leak

Chipchap

2,587 posts

197 months

Saturday 27th May 2017
quotequote all
OP sorry for your issues. Myself in 40 plus years or riding have never used anything g but OE parts for critical components. Oil filter falls into that category for me. The manufacturer designed the engine the oil ways and set a standard for the filter to their suppliers. Who am I to disagree with them and use an alternative.

cmaguire

3,589 posts

109 months

Saturday 27th May 2017
quotequote all
I guess you'll be attempting to claim against K&N (through your insurers initially) for this.
Should be interesting. I just searched myself, and most hits are in the US, one of which had a reply from K&N in it that was entirely missing the seriousness of the fault (intentionally or not?) and offering to send the complainant a replacement free of charge.
I have had a fault previously with some ASV levers where the clutch cable was rubbing as the lever was pulled (obvious case of nobody checking a particular lever on every model they say it fits) and could easily have frayed and snapped. Speaking to ASV in the US all the noises they made were positive (I took pictures and sent them). End result, chased them up several times, nothing happened, fobbed off.
I took the levers off and sent them back to Sportsbikeshop, paying the difference for some Renthal Intellilevers. I won't buy ASV again.

bgunn

1,417 posts

131 months

Saturday 27th May 2017
quotequote all
I wasn't even aware.

One to avoid - I've a friend who's got one on his MX5 too, which I've advised he removes forthwith!

podman

8,856 posts

240 months

Saturday 27th May 2017
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Close call mate, as you say, its a known issue which shouldnt happen but it does, as others have said above, I always use OE filters and anything on the brakes is OE as well, seeing the problems with these cheap levers and pattern seal kits is just shocking as well.

jjones

4,426 posts

193 months

Saturday 27th May 2017
quotequote all
Lucky escape!

I always use genuine filters on my bike after reading about the particular brand you are talking about and this just reinforces my belief.

mckeann

2,986 posts

229 months

Saturday 27th May 2017
quotequote all
I've heard of this happening and always use OEM filters. Glad you survived, shame the bike probably didn't , but that's what insurance is for

naetype

Original Poster:

889 posts

250 months

Saturday 27th May 2017
quotequote all
Pictures as promised.

Leak from filter can be seen here quite clearly:



Obviously when running under pressure this became quite significant as can be seen on the rear tyre:



and the immediate aftermath with some rather helpful firemen.




Bike seems to be fine, surprisingly enough. Some melted electrical wires and connections but nothing too hard to fix (I think) and the crash bungs seem to have done their job when I dropped it. Still need to start her up though but will wait till electrics are replaced before I do that. Overall it could've been a LOT worse.

If anyone could let me know how to resize those pics that'd be good...

Edited by naetype on Saturday 27th May 13:16

caelite

4,274 posts

112 months

Saturday 27th May 2017
quotequote all
bgunn said:
I wasn't even aware.

One to avoid - I've a friend who's got one on his MX5 too, which I've advised he removes forthwith!
... Don't say that... Just bought one for my Mx5 last week, it's sitting on my desk waiting to be fit, I figured it was worth the extra £1.50 I paid over a genuine Mazda filter for the nut on top come removal time, although asides from this I have heard nothing but good things.

At least my air filter is a nice reliable pipercross biggrin

Biker's Nemesis

38,619 posts

208 months

Saturday 27th May 2017
quotequote all
Sorry to hear this but at least you're Ok and the bike doesn't look too bad.

I too only use OEM stuff like oil and air filters.

Its really important that all fuel lines are checked/replaced before you use the bike again as they can look ok but can/will be brittle after a fire.

I was up in Scotland yesterday and it was a lovely day weather wise.

Rubin215

3,987 posts

156 months

Saturday 27th May 2017
quotequote all
You must have been really bodging-on to overtighten it enough to split it.

No sympathy here I'm afraid: "step away from the tool-box sir.. "

HustleRussell

24,639 posts

160 months

Saturday 27th May 2017
quotequote all
K&N st. There are a wealth of manufacturers who have been making the best oil filters for decades. What's the purpose of the nut? Pure gimmick. Reinventing the wheel and in the process making it much more dangerous.

kurt535

3,559 posts

117 months

Saturday 27th May 2017
quotequote all
very very very pleased you are ok

Private Pile

754 posts

195 months

Saturday 27th May 2017
quotequote all
anonymous said:
[redacted]
The filter would normally tear / distort first.

Rubin215

3,987 posts

156 months

Saturday 27th May 2017
quotequote all
Private Pile said:
anonymous said:
[redacted]
The filter would normally tear / distort first.
The "problem" is when ham-fisted spanner-trolls overtighten the filter to the point that the spot weld tears the filter body.

It takes some doing...

Garybee

452 posts

166 months

Saturday 27th May 2017
quotequote all
anonymous said:
[redacted]
Or that the 'nut' was used to tighten it. I can't see any witness marks on it. Pistonheads wins again at 'look for reasons to criticise the OP'.

Rubin215

3,987 posts

156 months

Saturday 27th May 2017
quotequote all
anonymous said:
[redacted]
Tell me you're joking and just forgot to add the smiley?

Look at the photo, you can easily see how distorted the front face of the filter is!

naetype

Original Poster:

889 posts

250 months

Saturday 27th May 2017
quotequote all
The assumption that I used the nut to tighten it is just that - an assumption based on absolutely no evidence whatsoever. So, just to make it clear, NO I didn't tighten it using the nut on top, YES, I lubed the oil seal beforehand with oil (even though it comes pre-lubed).

I'm afraid I didn't video me installing it so you'll just have to take my word for it. Or not. If by posting this I stop someone else from going through this drama then good, that was the intention of the original post, and in that it'll have served its purpose.