My Mk2 Orion zetec turbo

My Mk2 Orion zetec turbo

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Slammedorion

Original Poster:

372 posts

118 months

Friday 18th December 2015
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And the front Recaros I bought a while back
Just need bolsters retrimming in correct grey cloth




LittleEnus

3,220 posts

174 months

Saturday 19th December 2015
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Awesome!!!

Gtom

1,596 posts

132 months

Saturday 19th December 2015
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Many many years ago, my dad worked at the place that made the fabric for quite a few car manufactures. He could get and any type of fabric and I actually had an office chair in my bedroom trimmed up in 90 spec fabric. With hindsight we should have got a few rolls of the stuff!

Slammedorion

Original Poster:

372 posts

118 months

Sunday 29th May 2016
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Started ordering parts for servicing the Orion
Upgraded plugs from ST170 items to genuine Focus RS items



Getting everything tip top for its Boost increase next month.

Fuel filter changed ( 1.2 Corsa filter )



Oil and filter changed along with sump plug and washer





Zombie

1,587 posts

195 months

Sunday 29th May 2016
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Looks like lovely car. I've skimmed through the thread but I noted that you said you had a focus RS drivetrain to go in it, have you fitted that yet?

Slammedorion

Original Poster:

372 posts

118 months

Sunday 29th May 2016
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No, it's all sat here waiting to go in...
It will be a must do after the boost increase...

Slammedorion

Original Poster:

372 posts

118 months

Thursday 9th June 2016
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Manifold wrapped and ready to go on





I'll have to wrap around the collector flange once fitted I think...

t4thomas

394 posts

166 months

Thursday 9th June 2016
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It definitely has a bit of a Sapphire look about it.

Why do Borbet C alloys look so right on these old Fords!

Any more plans, or just enjoying it on dry days and high days?

Slammedorion

Original Poster:

372 posts

118 months

Thursday 9th June 2016
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t4thomas said:
It definitely has a bit of a Sapphire look about it.

Why do Borbet C alloys look so right on these old Fords!

Any more plans, or just enjoying it on dry days and high days?
My list of things todo...

Get the 90's spec retrim completed and fitted for Fordfair

Fit the wrapped tubular manifold

Look at the Focus RS Brembos again for the front, and if there no good for my wheels I'll sell the Brembos on and try something else

Wire Innotive wideband gauge up

Change steering column bush (it's in the garage somewhere)

I've still got my Focus RS box conversion todo lol: It's all sat here waiting to go in

Edited by Slammedorion on Saturday 30th July 23:41

Podie

46,630 posts

275 months

Friday 10th June 2016
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Slammedorion said:
Get the 90's spec retrim completed and fitted for Fordfair
Cool - will keep an eye out for it! smile

Slammedorion

Original Poster:

372 posts

118 months

Saturday 30th July 2016
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Had a good half day trying to iron out a few issues all because of the exhaust manifold upgrade cry

Rerouted the bonnet release cable alittle and used some heat protective sleeving round it for now, at a later date I'd like to drill the mechanism and route all the cable within the slam panel...
I've used some more heat protective sleeving over water pipes near by to the exhaust manifold
Changed the original Allen key headed bolts from the manifold to turbo for some 17mm headed bolts
Replaced all the gaskets, manifold spacers...
Also trimmed the slam panel alittle more to allow for engine movement













I've added some under bonnet heat protection



Found my red poly exhaust rubbers, fitted them and tweaked exhaust Backbox alignment
Moved iPhone/ pod connection for head unit from the glovebox to the centre console where the tape storage is... Was a pain putting phone in the glovebox

Give it a quick detail...









Plan to fit the 90's spec interior tomorrow, change steering column bush
So more pics tomorrow 8)

Thursday were finally mapping and adding some much needed extra boost...
Friday I'll be getting the machine polishers on it to get it looking it's best for Fordfair



Slammedorion

Original Poster:

372 posts

118 months

Sunday 31st July 2016
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Top bearing and white bush replaced...






Slammedorion

Original Poster:

372 posts

118 months

Thursday 4th August 2016
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Wideband gauge all in and calibrated just in time for alittle mapping before Fordfair


Slammedorion

Original Poster:

372 posts

118 months

Friday 5th August 2016
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We've been out mapping today with the Orion :DD:
We've not increased the boost, just ironed the map out to make it drive better, and tweaked the map as and where needed due to the manifold upgrade
Drives really nicely now, and is quite a handful on boost cry
I've put 180 miles on it while out today

This manifold upgrade has caused no end of grief, today while out mapping every now and then the bonnets been popping up into the safety catch :shocked:
After much tweaking it seems to be good again, but didn't dare do any high speed mapping on the motorway with this issue
I've ordered another new bonnet cable and latch mechanism to modify
Unfortunately I've now got a high spot in the bonnet where the new manifold must be pushing on the bonnet when on boost
The high spot hasn't broke the paint, so it'll tap down... I know PDR :top:cry So it's easy sorted
But I need to sort the clearance out before sorting the bonnet

Slammedorion

Original Poster:

372 posts

118 months

Sunday 7th August 2016
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Well we made it to and from Fordfair 2016...
Still a few bits to tweak...
Had a good day, usual Fordfair tan... First year taking littlen to Fordfair, bummer forgetting the buggy... Oh well

Nice to have a complete 90's spec interior in the Orion... ( New retrimmed front seats are still in the making, just waiting on some more material)

Didn't really take many pics, a couple on stand...





And some once back home all clean again...

















And the new interior finally...













Nice to see it all finally come together

SeanEP3

66 posts

177 months

Sunday 7th August 2016
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Love it. interior looks like brand new

Slammedorion

Original Poster:

372 posts

118 months

Monday 8th August 2016
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SeanEP3 said:
Love it. interior looks like brand new
That's because it is... All NOS on a roll... Cost me a fortune

daniel-5zjw7

601 posts

101 months

Monday 8th August 2016
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looking good :-) what engine mounts are you running?

Slammedorion

Original Poster:

372 posts

118 months

Monday 8th August 2016
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daniel-5zjw7 said:
looking good :-) what engine mounts are you running?
New Ford engine mount
The 2 gearbox mounts are vibratec... I don't think there's much movement, it's just the clearance... I'll try spacing the cradle first

Slammedorion

Original Poster:

372 posts

118 months

Wednesday 10th August 2016
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Another pic I've been sent



Think we've sorted a fix for the manifold... It's coming off and being sold...
Booking it in for a custom manifold... Sod it...
Soon after that engine and box are coming out and it's having the Focus box mods done...
I wanna push the engine for more power now...