Audi 4.2 V8 in a 924.

Audi 4.2 V8 in a 924.

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Discussion

Big Tomm

67 posts

52 months

Sunday 2nd February 2020
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I love the look of these square dash interiors but I hate them passionately at the same time! Every one I’ve ever had has been cracked to bits, all distorted around the cluster where they’ve cracked the whole way through. Doubled with the fact that trying to repair one and rewrap it is a nightmare due to its shape. I see that a few companies are selling dash caps which doesn’t fix the problem but makes it look a lot better I’m sure.

Fair play for having a go at recovering the dash. It’s certainly not an easy task to undertake. Neither is a V8 conversion for that matter.

Julian Thompson

2,543 posts

238 months

Sunday 2nd February 2020
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If I can offer you a little food for thought about the dash - it’s not possible to cover every object in every substrate.

You have to plan what is, and is not going to work and then react. Remember the manufacturer has a vacuum forming facility for vinyl trim and you don’t, so you’re at a disadvantage before you begin. Also, picking a tartan to go around corners means that, much like a carbon weave, you will always be fighting a losing battle aesthetically unless you learn to sew seams and actually make a cover panel that fits the shape.

Caddyshack

10,803 posts

206 months

Sunday 2nd February 2020
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Big Tomm said:
I love the look of these square dash interiors but I hate them passionately at the same time! Every one I’ve ever had has been cracked to bits, all distorted around the cluster where they’ve cracked the whole way through. Doubled with the fact that trying to repair one and rewrap it is a nightmare due to its shape. I see that a few companies are selling dash caps which doesn’t fix the problem but makes it look a lot better I’m sure.

Fair play for having a go at recovering the dash. It’s certainly not an easy task to undertake. Neither is a V8 conversion for that matter.
Fill the cracks and flock it and it would be good as new, just non standard finish.

I had an oval dash before and my new one is square and I used to hate the square, no I love the old Skool effect.

Golten951

Original Poster:

74 posts

53 months

Tuesday 4th February 2020
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Big Tomm said:
I love the look of these square dash interiors but I hate them passionately at the same time! Every one I’ve ever had has been cracked to bits, all distorted around the cluster where they’ve cracked the whole way through. Doubled with the fact that trying to repair one and rewrap it is a nightmare due to its shape. I see that a few companies are selling dash caps which doesn’t fix the problem but makes it look a lot better I’m sure.

Fair play for having a go at recovering the dash. It’s certainly not an easy task to undertake. Neither is a V8 conversion for that matter.
they are nice. I do in a way prefer them over the Oval later dash, they just have more style, and yes. It is a pain to try to do the recover, but it is really fun. I always enjoy trying new things when it comes to the automotive world. There is so much to learn and understand. Hopefully can have this Dash done by the end of March, it is really all down to my work schedule and what other items needs to be taken care of around the house.

Golten951

Original Poster:

74 posts

53 months

Tuesday 4th February 2020
quotequote all
Julian Thompson said:
If I can offer you a little food for thought about the dash - it’s not possible to cover every object in every substrate.

You have to plan what is, and is not going to work and then react. Remember the manufacturer has a vacuum forming facility for vinyl trim and you don’t, so you’re at a disadvantage before you begin. Also, picking a tartan to go around corners means that, much like a carbon weave, you will always be fighting a losing battle aesthetically unless you learn to sew seams and actually make a cover panel that fits the shape.
Thanks for the input. I am just having fun and enjoying the challenge.

Golten951

Original Poster:

74 posts

53 months

Tuesday 4th February 2020
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Caddyshack said:
Big Tomm said:
I love the look of these square dash interiors but I hate them passionately at the same time! Every one I’ve ever had has been cracked to bits, all distorted around the cluster where they’ve cracked the whole way through. Doubled with the fact that trying to repair one and rewrap it is a nightmare due to its shape. I see that a few companies are selling dash caps which doesn’t fix the problem but makes it look a lot better I’m sure.

Fair play for having a go at recovering the dash. It’s certainly not an easy task to undertake. Neither is a V8 conversion for that matter.
Fill the cracks and flock it and it would be good as new, just non standard finish.

I had an oval dash before and my new one is square and I used to hate the square, no I love the old Skool effect.
that is the best way to go if you do not want to strip and attempt to recover the whole thing. Agreed caddy, the Square is a nice set up.

Golten951

Original Poster:

74 posts

53 months

Friday 21st February 2020
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Placement for my Steering column. the distance is good and I have sorted the placement to be able to use the power adjust, which is pretty cool!








Golten951

Original Poster:

74 posts

53 months

Thursday 2nd July 2020
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Things have been crazy lately, hence the lack of anything done. I did get to get some small stuff done. But sometimes that is all you can do. I cleaned up and Painted the 944 Turbo Calipers I am installing on my 924.




gforceg

3,524 posts

179 months

Thursday 2nd July 2020
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I'd been wondering how this was going recently. Good work on those calipers.

Golten951

Original Poster:

74 posts

53 months

Thursday 2nd July 2020
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gforceg said:
I'd been wondering how this was going recently. Good work on those calipers.
Thank you. My 3rd kiddo was recently born and will be moving house soon lol. I will update more when possible.

InitialDave

11,899 posts

119 months

Thursday 2nd July 2020
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Nice job on the calipers. Do they work with the original master cylinder, or does it need the matching 944 one?

Golten951

Original Poster:

74 posts

53 months

Thursday 2nd July 2020
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InitialDave said:
Nice job on the calipers. Do they work with the original master cylinder, or does it need the matching 944 one?
hey man, Thank you! I will have full manual brakes with a reverse cylinder set up. I will add pictures of the set up I am using. Fronts get a 1"/25mm master, rears get a 7/8"/22,, master and the clutch gets a 3/4"/19mm master. Really nice set up and makes it do the braking system does not interfere with the Head. Here is a link of the part to give you an idea. https://www.wilwood.com/Pedals/PedalProd?itemno=34...

Golten951

Original Poster:

74 posts

53 months

Thursday 2nd July 2020
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Here are 2 pictures of the rough placement for my brake/clutch masters.


Golten951

Original Poster:

74 posts

53 months

Saturday 4th July 2020
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Did some work on my 4.2L intake. The lower air gate was jammed to the shut position which ends up breaking the Actuator arm. Next I will be sealing the intake back up and the wrapping it up for transport back up to my Dad's place where my 924 is.






Here is a picture showing the actuation of these gates.

carinaman

21,292 posts

172 months

Saturday 4th July 2020
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Congratulations on the new baby. The calipers look great. I wasn't aware of the torque extending flap on the V8.

Golten951

Original Poster:

74 posts

53 months

Saturday 4th July 2020
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carinaman said:
Congratulations on the new baby. The calipers look great. I wasn't aware of the torque extending flap on the V8.
Thank you very much on both, He is doing great and growing well. Was pretty cool to learn about for sure, Normally if one of this gates/flaps break they really mess with your engine make it run really sluggish. Some intakes have a roller system and others have only one on the inside .

Golten951

Original Poster:

74 posts

53 months

Friday 11th September 2020
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Come the end of this Month I will be able to work on my 4.2L swap a lot more. Since my 924 will be in my possession and not sitting at my Dads house. Very excited to get working on her again. ! I will up date when I start. Have a HUGE list to do lol.

Bobberoo99

38,619 posts

98 months

Saturday 12th September 2020
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Excellent!!

Golten951

Original Poster:

74 posts

53 months

Sunday 27th September 2020
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Worked on my Audi V8 headers for my 924 I still need two 3 to 2.5 reducers. they are just primed right now to keep some of the elements off the metal. They turned out pretty nice for mocking up on the car and then finishing off in my driveway. I used a header kit from Summit, then sliced the flanges off the stock A8 manifolds. They are not prefect. But will certainly do the job I need them to do.

carinaman

21,292 posts

172 months

Sunday 27th September 2020
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They look OK to me.