Ford Focus 1.6T Ecoboost Coolant Leak

Ford Focus 1.6T Ecoboost Coolant Leak

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Discussion

cornershop

2,136 posts

196 months

Monday 2nd April 2018
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The recall replaces a big section of the engine bay harness, unsure though if that was part of the issue or just to accommodate the new sensor?
The description in the dealer notes mentions possibility of a fire, which I wouldn’t think possible from a coolant issue alone?

ETA - appears it’s a new loom section for the new sensor. Notes below from the summary page from Guildford Ford:



Edited by cornershop on Monday 2nd April 23:15

GreenV8S

30,192 posts

284 months

Monday 2nd April 2018
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cornershop said:
The description in the dealer notes mentions possibility of a fire, which I wouldn’t think possible from a coolant issue alone?
As far as I can see, these are all consequences of running low on coolant without realising it, leading to the engine overheating and cracking the cylinder head, leading to an oil leak which in turn leads to a fire. The fix would let the driver know when the coolant was low.

Given that the coolant level was confirmed OK a few days before this failure, there is no reason to think that low coolant was responsible for the failure.

LarsG

991 posts

75 months

Tuesday 3rd April 2018
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The recall is to fix a low coolant level indicator which it does not have.

This indicates that Ford know the Ecoboost drinks coolant quicker than you might check and they are retro fitting an early warning system.

martxxxxxxx

12 posts

72 months

Wednesday 4th April 2018
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GreenV8S said:
As far as I can see, these are all consequences of running low on coolant without realising it, leading to the engine overheating and cracking the cylinder head, leading to an oil leak which in turn leads to a fire. The fix would let the driver know when the coolant was low.

Given that the coolant level was confirmed OK a few days before this failure, there is no reason to think that low coolant was responsible for the failure.
I did check the coolant a week before this happened, when it went on fire, there was no coolant in the reservoir..... inside a week it had gone from enough coolant to zero coolant.

martxxxxxxx

12 posts

72 months

Wednesday 4th April 2018
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GreenV8S said:
Doesn't seem to me that this is anything to do with the recall. It sounds as if there has been a wiring fault, perhaps a live wire has worn through and shorted out. You will probably need to repair the loom, which could take a few hours for an auto electrician but doesn't sound like a huge deal. Is the vehicle still under warranty?


Edited by GreenV8S on Monday 2nd April 23:16
Thanks for your reply. They do say if it runs low on coolant, engine overheats, cracks the block and oil could potentially start a fire. I am wondering did it get that hot, the plastic around the wiring loom melted onto the exhaust manifold, and thats what started the fire, onto the rubber boot round the driveshaft joint, or worse as they say, it is leakage of oil through a crack.

Warranty up in Nov 2016 frown

Edited by martxxxxxxx on Wednesday 4th April 00:29

martxxxxxxx

12 posts

72 months

Wednesday 4th April 2018
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LarsG said:
The recall is to fix a low coolant level indicator which it does not have.

This indicates that Ford know the Ecoboost drinks coolant quicker than you might check and they are retro fitting an early warning system.
It drank a lot of it in a week. They manage to put a sensor in telling us when windscreen fluid is low but not coolant.

martxxxxxxx

12 posts

72 months

Thursday 5th April 2018
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Ok, Quick update

Phoned TrustFord, and they have agreed the fire was a result of issues directly related to the recall. They carried out a diagnostics check to come to this conclusion. Car will be fixed under the recall with no cost to me. Now chasing up Ford customer services for a courtesy car, as parts have to come from Germany, and no idea how long it will be, also chasing up car hire i have paid and two tow vehicles. Will update and see how this pans out.

steve4321

1 posts

72 months

Friday 13th April 2018
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martxxxxxxx said:
Ok, Quick update

Phoned TrustFord, and they have agreed the fire was a result of issues directly related to the recall. They carried out a diagnostics check to come to this conclusion. Car will be fixed under the recall with no cost to me. Now chasing up Ford customer services for a courtesy car, as parts have to come from Germany, and no idea how long it will be, also chasing up car hire i have paid and two tow vehicles. Will update and see how this pans out.
I had a smiliar issue to the above but without the fire damage.

I received the recall letter on 21/3/18. Spoke to Ford on the morning of the 22/3/18 to ask if my car was safe to drive & to book it in for the necessary work. They said it was safe to drive so i booked it in for a date in mid April.

My car subsequently broke down on the evening of 22/3/18! As a direct result of the safety recall.

My local garage were unable to provide me with a courtesy car, so i spoke to Ford customer services who have been very unhelpful & refused to help out with a courtesy car, cover the cost of breakdown etc

Martxxxxxxx did you have any update with regards to your dealings with Ford customer services?

cornershop

2,136 posts

196 months

Monday 16th April 2018
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Post recall, ours is still losing coolant, approx 1” below the MIN letters on the expansion tank after 300 or so miles.

Interestingly, no alarms or alerts from the dash, so unsure how low it needs to go before something appears on the dash.

Going back in on Monday.

cornershop

2,136 posts

196 months

Thursday 19th April 2018
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We appear to have a failed heater matrix (or connection to) - the driver side footwell is soaked through with coolant!

We have an extended warranty, which i'm hoping will cover this fault - will find out more on Monday.

Teebs

Original Poster:

4,363 posts

215 months

Tuesday 8th May 2018
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We're still awaiting Ford to get the correct parts In for the recall.

The car has been fine since the original incident but I'd like the coolant system to get upgraded to the new equipment...

cornershop

2,136 posts

196 months

Friday 1st June 2018
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cornershop said:
We appear to have a failed heater matrix (or connection to) - the driver side footwell is soaked through with coolant!

We have an extended warranty, which i'm hoping will cover this fault - will find out more on Monday.
Car collected after heater matrix replaced under warranty (200GBP parts, 2 full days labour)

Hopefully now sorted

cornershop

2,136 posts

196 months

Friday 1st June 2018
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Teebs said:
We're still awaiting Ford to get the correct parts In for the recall.

The car has been fine since the original incident but I'd like the coolant system to get upgraded to the new equipment...
Thats a really poor show from Ford, can’t see why anything would take this long to arrive.

As per my previous post, prior to the heater matrix fix, the coolant had sometimes dropped 1-2” below the MIN lettering on the expansion tank (with no increase in temps), yet no warning light or buzzer sounded on the dash (which i believe it should?)

I wonder how low the coolant level can go before it alerts.

AdySaavyWalsh

1 posts

63 months

Monday 21st January 2019
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My husband and I are owners of a Ford Kuga and are having some issues and are wondering if you would be kind enough to give us your opinion.

On April 2017 Ford sent us a letter notifying us that our vehicle was part of a recall 17s09 where “... In affected vehicles, localized overheating of the engine head, due to lack of coolant circulation (coolant loss), may cause the cylinder head to crack, causing an oil leak. An oil leak may result in a fire in the engine compartment.” After that Ford, through a Ford dealership, carried out repairs related to this recall in at least three different instances. The paperwork we received advices the Ford Kuga owner to “Monitor coolant level regularly”. Later in January 2018 we made an appointment because our low coolant level light came on, so on 31/01/2018 we took our car to the Ford dealership to get tested. The particular tests ran that they did not show anything amiss with the coolant system. We kept loosing coolant, having to top up the car every 10-14 days so we booked the car in again, taking it to get tested on 07/09/2018. Again, the particular tests carried out did not show anything amiss and there never was any evidence of coolant leaking anywhere that could be seen by just popping the bonnet up. Since we kept losing coolant we started taking photographic records of when our coolant tank was at min and when we topped it up. We kept losing coolant so we took it in again on 31/10/2018 when the particular tests carried out didn’t show any obvious problems but they found that they had to replace the spark plugs. The spark plugs replaced on 31/10/2018 Odometer reading 117273 Km were installed new on 27/04/2018 from our regular mechanic Odometer reading 131297 Km, just 14,024 and they were worn. We kept losing coolant so we took it again on 21/12/2018 upon which date the mechanics at the Ford dealership found the problem. Due to the holidays the fixing would take some time. We went back to pick something up from the car on 05/01/2019 on which date they said that they were expecting a new motor, not to worry the situation was part of the original recall from April 2017 and that it would take time but, as it was recall work, we would not have any costs to pay. On Tuesday, 08/01/2019 we received an e-mail from the Ford dealership asking us for Date of Purchase, Km @ purchase, and Place of purchase and on Friday 11/01/2019 we received another e-mail from the dealership saying that “Unfortunately at this stage Ford have denied any goodwill assistance on the engine replacement required on your vehicle” because “...[t]he issue has been deemed separate from the recall due to the diagnosis carried out in conjunction with Fords technical team and the fact that the recall caused an oil leak outside of the engine through a cracked cylinder head whereas there is a coolant leak into a cylinder. This coolant leak is due to both the cylinder head and engine block being warped beyond specification.”

Does anyone know if the cause for the “cylinder head and engine block [to warp] beyond specification” could have been the recall issue? We had taken good care of the car, servicing it about every 10,000 Km and the previous owner serviced it at every interval indicated by Ford.

Many thanks!!

ChrisWR

1 posts

51 months

Monday 27th January 2020
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Anyone else had a problem with their Ford 1.6 Ecoboost leaking coolant for the first time after the Ford recall - Ford Field Service Action 17S09 work on the coolant system?? Mine was fine before this recall work, I understand that the recall work involves pressure testing the coolant system to a pretty high pressure.


MrCJ

816 posts

170 months

Friday 14th February 2020
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ChrisWR said:
Anyone else had a problem with their Ford 1.6 Ecoboost leaking coolant for the first time after the Ford recall - Ford Field Service Action 17S09 work on the coolant system?? Mine was fine before this recall work, I understand that the recall work involves pressure testing the coolant system to a pretty high pressure.
Yes and it took them three attempts to fix the head gasket went soon after. Looks like the leak is from the coolant pipes in the driver footwell.

VaporTrail666

10 posts

52 months

Friday 5th August 2022
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Teebs said:
packman10_4 said:
I think im right in saying Ford knows about this problem .... give your stealer sorry dealer a ring and ask the question think there is a recall on some hose or something similar ...
Thanks, tried that and they maintained no recalls were outstanding..
That is simply a lie. It is recall 17s09. You have to be persistent and explain the any damage is consequent to the failure of the the secondary coolant pipes or degas pipe. You need to find a better Ford dealer and an honest one- or if you prefer diplomacy: a competent one.

If you contact Ford head office and ask them the manage to recall repair then the dealer may suddenly wake up. It massively helps if you bought the car from New and it also helps if you've bought other Ford cars in the past. Any independent or incompetent servicing will probably work against you. Ford have extended the warranty period for this recall indefinitely.

Teebs

Original Poster:

4,363 posts

215 months

Friday 5th August 2022
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Blast from the past. We sold the Focus last year but was still going strong after the recall work.

VaporTrail666

10 posts

52 months

Monday 8th August 2022
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Ford will likely cover off the car is one owner with a full correct ford service history. That reflects the contract of vehicle warranty.