Garrett GTX turbo

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hotrat

Original Poster:

110 posts

126 months

Friday 13th October 2017
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There's a new turbo out from Garrett in the GTX range, it's the gtx3067 externally gated. Has anyone got one, would like to hear your thoughts on it if you have. I was looking to get a gt3071 for my 3sgte 2.0L engine, but this new gtx3067 is supposed to have faster spool and make more power than the gt3071.



stevieturbo

17,260 posts

247 months

Friday 13th October 2017
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Buy a nice Precision.

hotrat

Original Poster:

110 posts

126 months

Saturday 14th October 2017
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I'v only just got my head round the Garrett turbos. What one would you recommend that would be the equivalent of a Gtx 3067. The other thing is, I can buy a down pipe for the Garrett, made for my manifold etc. I guess the two turbos should be a similar size. Do you still have that crazy Granada that I'v seen on internet telly.

stevieturbo

17,260 posts

247 months

Saturday 14th October 2017
quotequote all
hotrat said:
I'v only just got my head round the Garrett turbos. What one would you recommend that would be the equivalent of a Gtx 3067. The other thing is, I can buy a down pipe for the Garrett, made for my manifold etc. I guess the two turbos should be a similar size. Do you still have that crazy Granada that I'v seen on internet telly.
Without knowing what you have, what car, what goals, what engine, what application etc etc etc etc etc, then it's hard to say what would be best.

Precision has far more options than Garrett so not sure if there is a need to restrict yourself to their smaller range of sizes ?

And they can be bought with various turbine housings, so if you wanted a Garrett input/output flange arrangement that shouldnt be a problem.

hotrat

Original Poster:

110 posts

126 months

Saturday 14th October 2017
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Good to know, I'll have to start reading up on the precision range. I need to learn how to read turbo flow graphs. Thanks.

hotrat

Original Poster:

110 posts

126 months

Sunday 15th October 2017
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GT2868HTA ? No idea, someone says it's the one. Owen developments turbo.

Luther Blissett

391 posts

132 months

Sunday 15th October 2017
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The Precisions are good in bigger sizes (for 650hp+), the new Garrett RS turbine wheel is a response to Precision CEA turbine.
How about a Borg Warner EFR7163?

stevieturbo

17,260 posts

247 months

Sunday 15th October 2017
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So you've went from a GT3076...to a GT28..... ??

Do you have any idea at all what you want from the car ?

Is there any point whatsever asking opinions of a unit on here, without giving any of us a clue what you intend to use it for, or what your goals or expectations are ?

Now where is that crystal ball ?

hotrat

Original Poster:

110 posts

126 months

Monday 16th October 2017
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It was actually from a gt3071 to a gt28, but i get your pointsmile Ok so you asked for it. A big fat Cigar to anyone who can work there way through this lot and recommend the best turbo.
Goals: Nice usable power and torque through the rev range. I'm not after big hp with it all coming on at once, like the old 2 stroke bikes with there rev band. Maybe 350hp 400hp, the car is for the road and sometimes track and strip.
Engine: 3sgte 2L 4 cylinder twin cam. Toyota made them for the Celica in the 90s, They also used them in the turbo version of the mk2 mr2. The one I'm using is the rev3 from the ST205, 240hp 8.5:1 compression standard. The one I'm building has Wossner 8.0:1 fitted. I also run a charge cooler that will sit between 28c and 34c under boost, depended on time of year. I'm running with the standard turbo and pistons at the moment while i build the forged one. I live in Norfolk so call that sea level which has a atmospheric pressure of 14.7psi.
Primer: I found this online, it has all the info on the engine but is over my head.
http://www.mrcontrols.com/primers/sizing.htm
3S-GTE Turbo Sizing Primer

To really determine what a given turbo could potentially do on your 3S-GTE engine, you need to cut throw away the marketing and advertising claims and go straight to the heart of the matter: the compressor map. Above is a compressor map for a TO4E 40-trim compressor wheel. Looks somewhat intimidating, doesn't it? What are all the numbers and the formulas? Let's not worry too much about that and take it one thing at a time.

The first thing that we need to look at are the numbers across the axis on the left side of the graph that start with 1 and go up. These indicate the pressure ratio at which the turbine is operating. The pressure ratio is just the absolute pressure at the outlet of the compressor divided by the absolute pressure at the intake of the compressor. Most often, we make these calculations at sea level atmospheric pressures, but if you live at altitude, you should use the atmospheric pressure representative of your location. The following table gives you the average atmospheric pressure for nearly all inhabited areas.

Altitude (ft)

Pressure (psi)

Sea Level 14.7
1000 14.2
2000 13.7
3000 13.2
4000 12.7
5000 12.2
6000 11.8
7000 11.3
8000 10.9
Now, to determine the absolute pressure at the outlet of the turbo, add the turbo boost pressure to the intake pressure which should be atmospheric pressure unless your air filter is very dirty or your air intake is too restrictive for your setup. Suppose we want to determine the pressure ratio for 15psi of boost at sea level. That will be:

Pressure Ratio = (15 + 14.7) / 14.7 = 29.7 / 14.7 = 2.02

So if you take a ruler and lay it down horizontally across the compressor map just a tiny bit above the "2" on the left axis scale you can see that it cuts a pretty nice line across the middle of the map. Trust me for now that that's a good thing if we plan to operate this turbo at 15psi.

Across the bottom axis on the graph we see air flow given in pounds per minute. Some compressor maps give it in Cubic Feet per Minute (CFM) which is actually better. To convert pounds per minute into CFM, you need to take the temperature of the air into consideration (the ideal gas law tells us that as gas heats up, it expands, which means that the hotter the gas, the less it weighs per cubic feet, which is why a hot air balloon rises). Fortunately, most compressor maps are taken at 85F (you can usually tell by looking at the formula written on the map which has a temperature number like 545 and subtracting 460 from that number to convert it to Fahrenheit). One cubic foot of air at 85F weighs 0.07282 pounds. So, at 85F, convert pounds per minute to CFM by multiplying by 13.73.

So, if we take our ruler again and set it horizontal just above the "2" pressure ratio mark and then look at the range from the surge line to the end of the balloon, we have a permissible range from 15 pounds per minute to 35 pounds per minute. This translates to 205 CFM and 480 CFM, respectively. This is a big range. Will the 3S-GTE with this compressor be able to flow this much air? No, we need to consider the fact that an engine is an air pump and at a given intake pressure it will only be able to ingest so much air.

To determine how much air will flow through the you have to start with engine displacement and an RPM point, then plug it into:

CFM for 4 stroke = Displacement in CI / 3456 * RMP * VE

The stock 3S-GTE has a stock displacement of 1998cc which is 121.9 cubic inches (up to 2010cc if overbored), so at 6000 RMP it will flow:

CFM = 121.9 / 3456 * 6000 * VE = 211.6 CFM * VE

VE is volumetric efficiency, which is a value indicating how much of the potential air flow volume actually makes it through the engine at a given RPM. If you throw in a guestimate of about a 90% VE for the 3S-GTE @ 6000 RPM, you get:

CFM = 211.6 * 0.9 = 190.5 CFM

This appears to be outside the compressor map into the surge area. It is not quite the case, however, because this is only telling you what the engine can flow in a naturally aspirated mode. To determine what it will do under boost, you have to determine what density ratio the compressor and intercooling system you have will give you. To do that we need to take our boost point and determine how hot the compressor is going to make the air at a that boost:

Tout (in F) = (((Tin (in F) + 460) * (Pressure Ratio0.283)) - 460)

So, let say you set the boost controller for 15psi of boost at sea level at an ambient temp of 85F (85F in this case so that our computed CFM ends up matching that of the compressor map).

Tout = (85 + 460) * 2.020.283 - 460 = 205F

This assumes an ideal, 100% efficient compressor. The round circles in the compressor map tell us how efficient the compressor is going to at a given pressure ratio and flow level. Since most of the map is at least 70% efficient or better, we'll use that figure and double check later to make sure we were either close or underestimating a little. Our real outlet temperature is going to be:

delta T actual = delta T ideal / efficiency

For our example, the delta T ideal is 205F - 85F or 120F:

delta T actual = 120F / 0.70 = 171F

171F is how much the compressor is going to heat the air above the inlet temp, so the real outlet temp is 171 + 85, or 256F. What happens when this air mass hits the IC? Two things: first, a pressure drop and second, a temperature drop. The pressure drop is going to be about 0.5psi for a good sidemount IC such as the GReddy, HKS or Spearco units and we will assume a 65% efficiency number which is reasonable for a good side mount IC:

T IC drop = (T IC in - T ambient) * IC efficiency

So we get:

T IC drop = (256 - 85) * 0.65 = 111F

Therefore the IC will drop the turbo outlet temp by 111F, turning the 256F air into 145F air and dropping the pressure 0.5psi to 14.5psig. What does this do to our normally aspirated engine? Well, the density of the air is increased by a ratio:

density ratio = ((Tin + 460) / (Tout + 460)) * (Pout / Pin)

For out example, we get:

density ratio = ((85+460)/(145+460))*(14.5+14.7)/14.7 = 1.79

This density ratio means that you will get 1.79 times as much air flowing through the engine with this compressor and intercooler combination at this pressure point and this ambient temperature than you would in normally aspirated mode.

Going back to our 190.5 CFM value, we multiply that by the density ratio to get 341 CFM (which converts to 24.8 pounds per minute). This is still inside the compressor's map so we have a reasonable value (if it weren't, you wouldn't be getting 15psi out of the compressor, your actual pressure would have dropped). Additionally, this is right in the compressor's maximum efficiency range, so our manifold temperature will probably be a little lower than we calculated with our 70% efficiency value and our density ratio just a tad higher. This means we are close enough to the money to make it work for our purposes. No real need to go back and try to get the value to be more accurate, since we are already guessing on a number of other things (such as VE) which is having a bigger impact on our actual flow.

Given what we have calculated, we can approximate how much horsepower we will produce. The basic crank HP formula is:

Crank HP = MAP (in absolute psi) * Compression ratio * CFM / 228.6

The compression ratio for a genII 3S-GTE is 8.8 (8.5 for a 3S-GTE). So, we plug in the real numbers into our HP formula and get:

Crank HP = 29.2 * 8.8 * 341 / 228.6 = 383 HP

Throw in 20% drivetrain loss and you have 306rwhp @ 6000RPM.

So, what makes it a little tough to predict what you really are going to get is getting an idea of what the final VE of the system will be (which is not constant, but changes across the RPM/Manifold pressure range) since the turbine housing and wheel themselves are going to have an effect on the VE map. For example, the stock CT-26 turbine and turbine housing is so restrictive that it drops the engine VE well below 90% at 6000 RPMs (also known as "choking" the engine).

One other item we should check since we have the numbers calculated is whether the compressor will not be forced into the surge line. Surge is caused when the engine cannot ingest enough air to keep the compressor inside its map. We saw that at a 2.02 pressure ratio, the surge line is around 15 pounds per minute or 205 CFM. Now, let's assume that the turbine and turbine housing we will choose can power the compressor to reach 15psi by 3500RPMs. We keep the density ratio the same, but we have to re-compute the flow for the engine at 3500RPMs. The VE at this point should be better than at 6000, so we'll use a value of 95%. At 3500RPMs, the engine will be ingesting:

CFM = 121.9 / 3456 * 3500 * 0.95 = 117.3 CFM

That's in normally aspirated mode. Multiplying the density ratio, we get:

117 CFM * 1.79 = 210 CFM

This is near the surge limit for this compressor. Granted the VE might be even better, but we could be off. We could fix this problem on most turbos by putting in a turbine housing with a larger AR which would slow down the spool time to bring the compressor up to this pressure ratio when the engine is revving a little faster and thus ingesting more air. The larger AR also allows more exhaust to flow and thus improve VE to also increase air flow and move the system even farther into the compressor map away from the surge line.

stevieturbo

17,260 posts

247 months

Monday 16th October 2017
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Well first off, everyone can totally ignore all the waffle above.

Secondly....if you only want 400hp, why on earth are you dropping the CR from 8.5 to 8.0:1 ?

Based on the low output requested, either of the new Garrett GTX28's here would work fine if Garrett is what you want. Obviously any pipework/flanges you had intended for a GT30, will not fit with the GT28.

http://www.atpturbo.com/mm5/merchant.mvc?Screen=CT...

The smallest BB turbo Precision offer is this, more akin to a smaller GT30 size though

https://www.precisionturbo.net/Street-and-Race/ss/...

Or likes of AGP can do a sort of custom version based around some Garrett parts.

https://agpturbo.com/new-agp-turbo-z2-5457b-billet...

If you are happy with an oil journal turbo, which at only 350-400hp, there is no reason why that wont be perfectly fine, you could make good savings and it will open up a much wider range of units across many brands.

Whether it's worth consideration or not.....few places can actually rebuild a Garrett if there is a problem, they just re-core them which is almost as much as a new unit.

All Precision units are fully rebuildable, as are all oil journal turbos.

hotrat

Original Poster:

110 posts

126 months

Monday 16th October 2017
quotequote all
Thanks, I'll have a look into them. Regarding the compression ratio, I'm running a standard engine at the moment with 8.5 compression. when I took it to the rollers It made 283hp at 1.1bar 16psi. Inlet air temps where good and fuel was good, but we were getting knock and that was as much as we could get out of it. I thought lowering the compression is the way to go if you're putting on a bigger turbo?

Luther Blissett

391 posts

132 months

Monday 16th October 2017
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Stevie would you get a GTX2867 with a big AR turbine housing or a GTX3067 with a small AR turbine housing? Assuming the cold sides are identical.

jontysafe

2,351 posts

178 months

Monday 16th October 2017
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Some people believe the GTX was a step back from GT series for Garrett.

Cheap eBay GT30s work very well because you’ll hardly be pushing it.

Twin scroll efr6758 is where you probably want to be with up to date tech. You’ll need a custom built twin scroll manifold though.

stevieturbo

17,260 posts

247 months

Monday 16th October 2017
quotequote all
hotrat said:
Thanks, I'll have a look into them. Regarding the compression ratio, I'm running a standard engine at the moment with 8.5 compression. when I took it to the rollers It made 283hp at 1.1bar 16psi. Inlet air temps where good and fuel was good, but we were getting knock and that was as much as we could get out of it. I thought lowering the compression is the way to go if you're putting on a bigger turbo?
Lowering from 8.5 to 8.0, might have been something people did 15-20 years ago, if anything at only 400hp end goal, you could be raising the compression, not lowering it.

As for the 28 or 30...again comes down to goals and usage.

there's little doubt the smaller GT28 will spool faster and make more torque at lower rpm, which on a road car is something worth considering

If it's really only top end power, then maybe the GT30 based unit might be a better option, as it will make the power with less hot air, less boost etc, at the expense of not being so nice down low.

But there are just so many variables to say one will be better than the other.

JoeMk1

377 posts

171 months

Monday 16th October 2017
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jontysafe said:
Twin scroll efr6758 is where you probably want to be with up to date tech. You’ll need a custom built twin scroll manifold though.
Fullrace do a T4 3sgte manifold. Not cheap mind, and I don't know if you can ask for it without the wastegate flanges (I would bloody hope so for that price though!) Custom made in the UK would probably be better value though.

https://www.full-race.com/store/borgwarner-airwerk...

I really like the look of the EFR series, the stainless turbine housing, included solenoid valve, recirculation valve, ceramic ball bearings, lightweight turbine and compressor wheels.... From the spec sheet it looks like it has it all.

Have a play around with the BorgWarner MatchBot:

http://www.turbos.bwauto.com/aftermarket/matchbot....

It needs a bit of learning, and obviously the answer you get out is only as good as the data you put in. I spent quite a lot of time playing around with it for a 3sgte with a similar power and driveability goal as the OP, and the Twin Scroll EFR 6758 seems to deliver.

Torn between an that or an Eaton TVS supercharger for my own 3sgte, but that's a different conversation.



hotrat

Original Poster:

110 posts

126 months

Monday 16th October 2017
quotequote all
Toyota called this turbo setup a "twin entry turbo" so i think it already has a twin scroll manifold. I found this on a forum in the states. "Actually if you look at the manifold, 1 and 4 go to the one side and 2 and 3 go to the other side.

The whole idea behind twin entry is isolating the runners and the natural vacuum/pull/push effect caused by the valve actuation. The idea is cylinders 1 and 4 "
pulse" together and 2 and 3 "pulse' together. (on a 4 cylinder 1 and 4 and 2 and 3 fire at the same time). When one side is pulsing, it creates a force that could potentially cause turbulence in the exhaust ports so they isolate it by putting each side to its own entry in the turbo. Its supposed to make spool up and response better" Anyway I've got enough home work for now, so thanks for the input.

JoeMk1

377 posts

171 months

Monday 16th October 2017
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The standard Toyota CT turbo is a twin scroll, but the flange is a proprietary Toyota shape and bolt pattern so a T4 turbo won't bolt straight up.

The other alternative is a T4 to Toyota adapter, but again, they're hard to come by.

stevieturbo

17,260 posts

247 months

Monday 16th October 2017
quotequote all
JoeMk1 said:
Fullrace do a T4 3sgte manifold. Not cheap mind, and I don't know if you can ask for it without the wastegate flanges (I would bloody hope so for that price though!) Custom made in the UK would probably be better value though.

https://www.full-race.com/store/borgwarner-airwerk...

I really like the look of the EFR series, the stainless turbine housing, included solenoid valve, recirculation valve, ceramic ball bearings, lightweight turbine and compressor wheels.... From the spec sheet it looks like it has it all.

Have a play around with the BorgWarner MatchBot:

http://www.turbos.bwauto.com/aftermarket/matchbot....

It needs a bit of learning, and obviously the answer you get out is only as good as the data you put in. I spent quite a lot of time playing around with it for a 3sgte with a similar power and driveability goal as the OP, and the Twin Scroll EFR 6758 seems to deliver.

Torn between an that or an Eaton TVS supercharger for my own 3sgte, but that's a different conversation.
$1180 for a quality manifold is in no way expensive, and I think Full Race are generally quite good ?

Anything of similar quality here in the UK will cost easily the same in £££

From a cost perspective, something like this would do well.

https://agpturbo.com/borg-warner-s252sx-e-52-61-12... ( turbine housing also required )

I just find it a little hard to justify the expense of a BB turbo for what isnt an all out build, especially when there are so many very very good budget options out there.

Or a little cheaper again and perhaps faster spooling, ( complete unit this time )

https://agpturbo.com/borg-warner-agp-s251sx-turboc...

HedgeyGedgey

1,282 posts

94 months

Tuesday 17th October 2017
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Whatever you do dont get an efr turbo, they're unproven in motorsport. From what I've seen, they dont rev out. All of them die off pretty early on in the rev range and aren't that impressive on spool not like they advertise anyway. As said a gt30 of any sort is a little bit silly, you'll put less stress on the turbo and engine etc with running less boost. If your target is 400bhp, a general rule of thumb is the flow rate of a turbo in lbs/min x10 will give the absolute max power that turbo can deliver (rule of thumb) so in your case a nice gtx2867r will get you there quite comfortably with not pitting too much stress on anything. The gtx stuff has the billet compressor wheel, go for a gtx over the regular gt series that has a steel wheel. Will make a huge difference in spool amd you'll gain a little bit of extra power from the billet wheel also

anonymous-user

54 months

Tuesday 17th October 2017
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hotrat said:
Thanks, I'll have a look into them. Regarding the compression ratio, I'm running a standard engine at the moment with 8.5 compression. when I took it to the rollers It made 283hp at 1.1bar 16psi. Inlet air temps where good and fuel was good, but we were getting knock and that was as much as we could get out of it. I thought lowering the compression is the way to go if you're putting on a bigger turbo?
it was knocking it's tits off (<<< technical term) probably because the std turbo was screaming it's head off trying to flow enough air, meaning horribly low compressor efficiency, a huge amount of turbine work required (again low efficiency due to choking) and as a result massive pre turbine exhaust pressure, causing a large amount of hot, in-cylinder residuals at EVC, meaning loads of det on the next compression event!


Typical std turbo's sized for good low speed boost threshold (positive manifold pressures below say 1800 to 2200 rpm) will as standard run something like a 4:1 engine PR, and as much as 6:1 or even 8:1 when pushed too hard! This means your engine pressure ratio is terrible, meaning your manifold volumetric efficiency is terrible, and you end up spark limited at most engine speeds.

Just fitting the right sized turbo, will probably release 30 bhp at the same manifold air density! (ie same boost pressure)