Valve Guide Loose in Head - Options?

Valve Guide Loose in Head - Options?

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Discussion

ukkid35

Original Poster:

6,169 posts

173 months

Monday 19th March 2018
quotequote all
I really would find that very difficult to say

Perhaps 20 hours hard track use per year?

Plus a fair amount of driving on road

By the way, is it standard practice to shim valve spring seats to equalise spring force?

Certainly looks quite awkward to do, it will be interesting to see what shims come off when I get the heads back

stevieturbo

17,256 posts

247 months

Monday 19th March 2018
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ukkid35 said:
I really would find that very difficult to say

Perhaps 20 hours hard track use per year?

Plus a fair amount of driving on road

By the way, is it standard practice to shim valve spring seats to equalise spring force?

Certainly looks quite awkward to do, it will be interesting to see what shims come off when I get the heads back
yes you should always shim spring seats to ensure spring seat pressure is correct for all valves.

stevieturbo

17,256 posts

247 months

Monday 19th March 2018
quotequote all
PeterBurgess said:
How many miles have you done hard use prolonged 7K one build? At 30 hours our B valves 34.3mm ex and 43/45mm inlet ( depending on spec) will lap in but we prefer a light reface. The CI seat in the head for the inlet benefits from a tickle, the leadfree ex seat insert doesn't need recut. No visible wear on stems whether chrome/tuftride or plasma nitride treated.
Peter
FFS mine spends more time in the garage than it does at any rpm ! lol

Not helped by bloody parts suppliers sending out completely the wrong stuff !

CerbWill

670 posts

118 months

Wednesday 21st March 2018
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At the request of Ukkid35 to further this discussion here's a photo of the valves in my early ('96) 4.2 AJP V8.


227bhp

10,203 posts

128 months

Wednesday 21st March 2018
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Yeah they're dished. First obvious thoughts are it's possible they've had an issue with weak valve heads in early engines and reverted to a non dish to try and stop it deforming.
Does the problem with the valve clearance tightening up exist across the years and was it worse earlier on with those valves?

ukkid35

Original Poster:

6,169 posts

173 months

Thursday 5th April 2018
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Posted yesterday in Cerbera forum

Note section on loose valve guides

Byker28i said:
New large main bearing crank with associated machining etc, aux shaft upgrade, converted the front crankshaft oil seal housing to the later type as the old pulley adaptor had fretted on the crank nose as the bolt had been loose with the washer missing.
The cylinder heads caused issues as the casting was oversize and oval for 2 of the valve guides, it's sugegsted these must have been loose for most of the engines life. Two of the guides fell out when the engine was dismantled.

Then it's new everything else, camshafts, valves, everything uprated to the latest spec etc.
However it's the same price I paid for the car 11 years ago...

ukkid35

Original Poster:

6,169 posts

173 months

Friday 6th July 2018
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Edited by ukkid35 on Friday 6th July 22:10

ukkid35

Original Poster:

6,169 posts

173 months

Sunday 22nd July 2018
quotequote all
My machinist requested a pair of new valves in order to check guide wear

He condemned the original valves immediately

He advised that the exhaust guides needed to be replaced, but that intakes were fine (except for the loose guide)

I had the new guides shipped directly to the machine shop

Despite appearing to be Bronze on the parts site, what was delivered was Cast Iron





So I now have Bronze intake guides and Cast Iron exhaust guides

I presume Bronze would have been better because of the exhaust valve cooling requirements

However 60k miles seems quite low mileage to require new guides so perhaps harder wearing iron is not a disaster

As for the loose guide, my machinist fitted the exhaust guides first, and did a test fit with the intake and reported that it went in perfectly first time

He said the old guide appeared to be undersized, although I didn't get to see the old guides myself

The valve seats have all been CNC cut, and I have been advised to lap the valves using fine paste only

What I have read suggests that the lapping should be done in about ten seconds each, or risk creating a concave contact area

I wonder what chance these Frankenstein heads have of lasting another 60k

Any thoughts?

Edited by ukkid35 on Sunday 22 July 09:51

stevieturbo

17,256 posts

247 months

Sunday 22nd July 2018
quotequote all
It would have been nice to replace all the guides with the same material and for a n/a engine really nothing wrong with iron at all and it would be the harder wearing.


ukkid35

Original Poster:

6,169 posts

173 months

Sunday 22nd July 2018
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Since Iron guides are cheaper than Bronze, and TVR have a reputation for skimping on materials, it does make you wonder why they used Bronze rather than save some money

PeterBurgess

775 posts

146 months

Sunday 22nd July 2018
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If the guides are sintered ci they will have excellent wear rate and good heat transfer properties The heat transfer of the bronze guides and its wear resistance will depend on material.
Having said that, I think, if I ordered bronze guides, I would expect bronze guides to arrive.
Peter

Auntieroll

543 posts

184 months

Sunday 22nd July 2018
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Just a thought , are your exhaust valve stems plated ?, if not, there is a distinct risk of scuffing occuring when using CI/SI guides.

PeterBurgess

775 posts

146 months

Sunday 22nd July 2018
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Good call Aunteiroll, it would be unusual not to have the stems of stainless steel valves treated, whether it be hard flash chroming, tuftriding or plasma nitriding. It used to be around 50 p to have a stem treated as part of the manufacturing process, I guess it would be a couple of quid these days. I always have the stems treated come what may so have not needed to ask how much since I had my first batch of valves made in 1986 and they weren't treated, I learned very quickly about guides and valves!
The manganese silicon bronze we use, as soon as the engine starts, allows microscopic wear which leaves manganese silicide load bearing needles which are compatible and safe with all stem materials whether treated or not.

Peter

ukkid35

Original Poster:

6,169 posts

173 months

Sunday 22nd July 2018
quotequote all
It's my understanding that the valves are chrome plated, but that is not part of the description on the TVR Parts website

"Product Description: OE exhaust valve for the AJP V8 engine. This is a high quality exhaust valve for the AJP V8 engine from the OE UK supplier."

However, all parts are from TVR, so you would hope that they would not be incompatible

Is there any easy way to check whether the valves are plated?

When I finally install the valves, is there anything I should use to lubricate the guides? Assembly Lube?

PeterBurgess

775 posts

146 months

Sunday 22nd July 2018
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I test the stem, where any marks will not cause problems such as where the valve enters guide etc, with a the edge of a good file, gently increase pressure to see if you can mark it. If it doesn't easily mark it is treated. Untreated stainless stems are very soft and easily scuff. If it does scuff and I do decide to use the valves I polish the stem to ensure there are no stress risers.
I use chainsaw chain lube to oil valves as it is good and stringy and stays put for as long as the head is unused ( longest we have had a customer wait to use an engine is 10 years, it ran just so even though we had fingers crossed!).

I forgot to say, if they are flash chromed you should see where the chroming which is a little dull starts and finishes along the stem.
Peter

ukkid35

Original Poster:

6,169 posts

173 months

Sunday 22nd July 2018
quotequote all
When I did a top end rebuild on my 928 some years ago, there was a requirement to use protective shields over the tops of the valves when installing the valve stem seals

Is that typical?


PeterBurgess

775 posts

146 months

Sunday 22nd July 2018
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The 'condoms' will help prevent damage to the stem seals as the collet groove/s pass through.
I have only seen the collet grooves damage the seal if the valves are pulled back through the seal too fast.
Peter

ukkid35

Original Poster:

6,169 posts

173 months

Sunday 22nd July 2018
quotequote all
Thanks for all your advice, it is very much appreciated

PeterBurgess

775 posts

146 months

Sunday 22nd July 2018
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If it helps I can try and take a piccie of the chroming on a stem so you can see if your valves look similar?
Peter

Mignon

1,018 posts

89 months

Monday 23rd July 2018
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ukkid35 said:
My machinist requested a pair of new valves in order to check guide wear
I have no idea why. Any valve has unworn sections of the stem that don't contact the valve guide that you can measure for a datum of a new valve and you can measure guide wear with seat cutting pilots. Presumably he doesn't actually do his own seat cutting.


[quote=ukkid35However 60k miles seems quite low mileage to require new guides so perhaps harder wearing iron is not a disaster
OE grades of "bronze" (more like brass in most cases) wear out like the clappers, especially on the exhaust side and 60,000 miles is plenty for that to show up. I've rarely stripped a European head with bronze guides (Peugeot, BMW etc) and not had to replace exhaust ones. I much prefer cast iron unless superior grades of bronze are used. Aluminium bronze never wears out but it's a bh to machine. It wears cutting tools out.