What does 'ported and flowed heads' mean?

What does 'ported and flowed heads' mean?

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Discussion

benmc

Original Poster:

535 posts

248 months

Tuesday 27th April 2004
quotequote all
Hi all

Stupid question that I should prob know but I dont!

So what does 'ported and flowed heads' mean when talking about an engine?

Regards

Ben

Plotloss

67,280 posts

270 months

Tuesday 27th April 2004
quotequote all
Shape of the head is changed to encourage better airflow and hence improve volumetric efficiency which means bigger bang and more oomph...

Liszt

4,329 posts

270 months

Tuesday 27th April 2004
quotequote all
Pretty similar

Ported - the ports (big holes where manifolds join heads) are enlarged to improve volume of flow.

Gas flowed - the tubes that the fuel and exhaust flow through are machined so that the fluids can flow with less resistance hence faster, so more fuel gets pupmed in per stroke.


In a nutshell

psimpson7

1,071 posts

241 months

Tuesday 27th April 2004
quotequote all
basically that the air ways in the head through which the inlet and exhaust gasses pass have been shaped to provide their optimum flow.

Rgds
Pete

MrSBC

10 posts

240 months

Tuesday 27th April 2004
quotequote all
It basically means subtely changing the geometry of the ports in a head. Involves rounding of port edges, polishing surfaces, widening ports that sort of thing. Anything that might improve flow through the ports, making the engine breath more freely. There is slightly more to it than that of course......

edited to say: blimey, folks are quick round here.....

MrSBC

>> Edited by MrSBC on Tuesday 27th April 09:53

bor

4,702 posts

255 months

Tuesday 27th April 2004
quotequote all
Generally meant to mean machining the inlet and exhaust ports (the bit between the exhaust/inlet manifold and the valves) to achieve a greater air flow when measured OFF the engine. This is then supposed to translate to a higher power output from the engine.

In reality it involves polishing the port to an impressive, but pointless mirror finish.

Ask yourself why the manufacturer doesn't simply make the ports bigger to start with.

shadowninja

76,341 posts

282 months

Tuesday 27th April 2004
quotequote all
What they said

Mad Dave

7,158 posts

263 months

Tuesday 27th April 2004
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Does it actually work? A mate had it done to his 205 MI16, had it dyno'd before and after - no change.

Charisma

93 posts

258 months

Tuesday 27th April 2004
quotequote all
What are the drawbacks, apart from cost, obviously?

Indeed why do manufacturers produce heads that are not optimized, or is it a case of 'there is always room for improvement'?

Sorry to hijack the thread.

psimpson7

1,071 posts

241 months

Tuesday 27th April 2004
quotequote all
bor said:
Generally meant to mean machining the inlet and exhaust ports (the bit between the exhaust/inlet manifold and the valves) to achieve a greater air flow when measured OFF the engine. This is then supposed to translate to a higher power output from the engine.

In reality it involves polishing the port to an impressive, but pointless mirror finish.

Ask yourself why the manufacturer doesn't simply make the ports bigger to start with.


Cost? not needed for the cars intended application.

If anyone is interested and would like to see proof that proper gas flowing does work, I have figures for my Delta's head and inlet manifold from a flow bench before and after it was done, as component parts and assemblies. Makes interesting viewing.

Plotloss

67,280 posts

270 months

Tuesday 27th April 2004
quotequote all
It should work very well indeed.

As long as its done in line with everything else.

More inlet needs more exhaust

So if the exhaust is stock the effective of the head work is lost.

If done well it can have huge increases...

bor

4,702 posts

255 months

Tuesday 27th April 2004
quotequote all
First off, P,

maybe it did work in your case, who's to say it doesn't ?. But you're making a fundamental mistake in equating results from a flow bench to results on the engine. If you increase the size of a hole, then on a flow rig you can obviously flow more air through it, basic fluid dynamic. The problem is that the flow bench does not necessarily equate to what's happening in the engine. Think of it this way, if you empty a bath of water through the plug hole it will take x seconds. If you double the size of the drain then the water will drain more quickly. There comes a point however when further increasing the size of the drain has no effect, can you visualize that ?

Like I say, maybe porting works in some cases, but the manufacturers have huge resources to optimize the ports and chase every performance gain that they can.

JonRB

74,518 posts

272 months

Tuesday 27th April 2004
quotequote all
bor said:
Like I say, maybe porting works in some cases, but the manufacturers have huge resources to optimize the ports and chase every performance gain that they can.
Not necessarily. If that extra x% of power costs a manufacturer £y per engine to achieve, the beancounters may decide that it is uneconomic. You may decide otherwise, so there is always room for improvement if you deem the cost / benefit to be acceptable.

For example, the Corrado VR6 was intended to have a variable inlet manifold to give more torque low-down and more bhp higher up the rev range. The beancounters decided it would put £1000 on the price of an already expensive car and decreed that it would not be standard equipment. Or, indeed, an option (which was a pity).
However, rather than wasting the development effort, VW Motorsport initially sold it as an aftermarket item and then sold the design to Schrick. You can by the Schrick VSR as an aftermarket fit for £1500 + VAT but not many owners have had it fitted as the cost / benefit isn't great enough.

Sorry, I digressed a little bit there. But you get my point, I hope.

pdV6

16,442 posts

261 months

Tuesday 27th April 2004
quotequote all
bor said:
There comes a point however when further increasing the size of the drain has no effect, can you visualize that ?

I think that may be incorrect... If you took the plughole to its maximum size (i.e. the size of the bath) then all the water would just drop straight out.

However, if this led to a drainpipe that couldn't take that much flow, then it would still back up.

The analogy hold for the engine in that you could increase the size of the ports and ensure a lovely smooth flow, but what goes in must come out, so eventually the exhaust will prove the limiting factor.

So then you invest in a free-er flowing exhaust and maybe an extractor manifold etc etc ad infinitum

psimpson7

1,071 posts

241 months

Tuesday 27th April 2004
quotequote all
Bor,

That is simply not the case. Manufacurers do not spend massive budgets chasing every performance gain they can. Only on high end cars would they bother doing it. Thats like saying fitting a tubular manifold doesnt gain any improvement over a std one, as the manufacturer must have designed it to the optimum. That is simply not true.

Manufacturers do a decent job, however they have to compromise, and build a car to do what it is needed to do, and too a budget.

The example you have mentioned regarding a bath doesnt make sense either. How can a larger hole not cope with a larger flow for any given pressure.

www.img31.photobucket.com/albums/v93/PeteS/inlet%20manifold/porting.jpg


Rgds
Pete

bor

4,702 posts

255 months

Tuesday 27th April 2004
quotequote all
pdV6 said:

bor said:
There comes a point however when further increasing the size of the drain has no effect, can you visualize that ?


I think that may be incorrect... If you took the plughole to its maximum size (i.e. the size of the bath) then all the water would just drop straight out.


That's the point. If you increased the plughole beyond the size of bath the water wouldn't drop out any quicker. Er, if you see what I mean.

psimpson7

1,071 posts

241 months

Tuesday 27th April 2004
quotequote all
Bor,

No, because if the water was there it would flow out faster...

bor

4,702 posts

255 months

Tuesday 27th April 2004
quotequote all
JonRB said:

Not necessarily. If that extra x% of power costs a manufacturer £y per engine to achieve, the beancounters may decide that it is uneconomic. You may decide otherwise, so there is always room for improvement if you deem the cost / benefit to be acceptable.


Pete & Jon,

the economics argument is flawed in this case. The ports are eithe left as cast or are machined. The theoretical shape of the port has no influence on cost. If the port is machined by the manufacturer, then they can machine it to any shape they want. If it's cast, then it can be cast to near enough the shape they want. Polishing a cast port can tidy the port up, taking out casting tolerances, removing casting flash and burrs etc and in that case one could see an improvement, but it would be a lot of work for a limited gain.

bor

4,702 posts

255 months

Tuesday 27th April 2004
quotequote all
psimpson7 said:
Bor,

No, because if the water was there it would flow out faster...


Guys, I'm changing the bath example to a shower. Sorry, the bath thing was a bit misleading.

One of those nice power showers on full blast. All the water going down the plughole. Plughole gets quadruppled in size. Any difference ?

Just going to get a sandwich. Back in 5.

pdV6

16,442 posts

261 months

Tuesday 27th April 2004
quotequote all
bor said:


That's the point. If you increased the plughole beyond the size of bath the water wouldn't drop out any quicker. Er, if you see what I mean.

Only because then the limiting factor would be the shape of the bath... If you filled the bathroom with water floor to ceiling and pulled the larger-than-bath-size plug, then the limit would be the flow through the bath itself.

Engine analogy: the ports are larger than the inlet manifold pipes. Pointless!