Egr cooler delete 335d e92 -2007

Egr cooler delete 335d e92 -2007

Author
Discussion

mardanmarre

Original Poster:

7 posts

83 months

Sunday 21st May 2017
quotequote all
Hey!

Im new to this website and this is my first post. Before I ask my question I just want to thank all of you guys. Without these forums there would be a lot harder to find information on problems on these cars. So thank you all for posting and sharing your experiences.

My question:

My EGR cooler is probably leaking. Im sometimes getting this cloud of white smoke when I drive. It will smoke like sh** and after a couple of minutes it is gone. It doesnt smoke so much now but there is this white liquid on the edge of the tailpipes and it feels a bit like oil but smells like burnt coolant. Some of you will probably say that it might be the head gasket. Well, I dont have any white residue on the oil cap. And the oil level is at half and barely moves when I check the dipstick from time to time.

A friend of mine who is a mechanic at bmw says that he is pretty sure that it is the egr cooler failing.

Anyway, when removing the cooler and the egr valve. Should I remove the whole assembly including what looks to be a thermostat? (Where my finger is laying on in the pic).

Also, should I just plug this line that goes to the egr valve? (Seen in pic 2)

Is it something I need to be aware of when doing this delete?

Should I just connect the coolant hoses to each other after removing the cooler?

Pic 1: https://drive.google.com/open?id=0B58wN9piB_sGRW84...
Pic 2: https://drive.google.com/open?id=0B58wN9piB_sGYzRS...
Pic 3 (another pic of the egr thermostat): https://drive.google.com/open?id=0B58wN9piB_sGS0J3...

bearman68

4,652 posts

132 months

Sunday 21st May 2017
quotequote all
Personally,in you position,I would just bypass the cooler. (Ie remove the cooling pipes from the EGR cooler). Then check to see if you are still getting the same symptoms.
If you need to remove the EGR on a full time basis, you need to consider it more carefully,and map the sotware at the same time, otherwise you'll get EML lights, and possibly limp mode.

mardanmarre

Original Poster:

7 posts

83 months

Sunday 21st May 2017
quotequote all
Thx for your reply,

I was thinking of that, but wouldnt the exhaust gas temerature get too hot? Hot gasses like that getting sucked into the manifold would cause the engine to overheat I guess?


helix402

7,859 posts

182 months

Sunday 21st May 2017
quotequote all
These engines run better with the egr fitted. I've tried an egr delete and it gave worse power and mpg. On some of the very old BMWs deleting the egr gave more power but the newer ones run better with egr.
This advice is based on my experience, working on BMWs since 1994 and owning quite a few.

mardanmarre

Original Poster:

7 posts

83 months

Monday 22nd May 2017
quotequote all
Helix402 - Okay, some people say its bad like you are saying, but is that with or without the DPF still fitted to the car? I will delete my dpf as well so maybe it would be fine to delete the egr too. Or what do you think?

glasgow mega snake

1,853 posts

84 months

Monday 22nd May 2017
quotequote all
you should think about the harmful substances you will emit in increased amounts (particularly the particulates), and their effect on people around you, once you make these modifications.

helix402

7,859 posts

182 months

Monday 22nd May 2017
quotequote all
Why do you to remove your Dpf? You may fail your MOT. I wouldn't recommend removing it.

bearman68

4,652 posts

132 months

Monday 22nd May 2017
quotequote all
The original problem is trying to diagnose if the EGR cooler is leaking water. Disconnecting the water cooling for a shortish period of time will do this effectively. No the engine won't overheat, (unless there's something else wrong with it). There's very few downsides. The only thing is, doesn't the EGR cooler plug directly into the engine block?, making it harder to disconnect.

mardanmarre

Original Poster:

7 posts

83 months

Monday 22nd May 2017
quotequote all
You have to remove the air box to be able to access the hole in the engine block. Then you just plug it. I just want to know if there are any known (prooven) problems with removing the egr if you dont have a DPF?

T16OLE

2,946 posts

191 months

Monday 22nd May 2017
quotequote all
I had the same issue with my 640d (same engine as yours)

Mine was leaking a coolant and going below the minimum every few days, I also had the steam from the exhaust.

Mine was done under warranty thankfully.

bearman68

4,652 posts

132 months

Monday 22nd May 2017
quotequote all
mardanmarre said:
You have to remove the air box to be able to access the hole in the engine block. Then you just plug it. I just want to know if there are any known (prooven) problems with removing the egr if you dont have a DPF?
No problems with removing the EGR. EGR does not operate anyway when the engine is on high output. It's purely an enviromental measure to reduce Nox. (It reduces speed of combustion, and therefore reduces peak combustion temperatures, and therefore the formation of harmful oxides of nitrogen.

mardanmarre

Original Poster:

7 posts

83 months

Tuesday 23rd May 2017
quotequote all
Did they change the egr cooler on your 640d?
Seems like this part is prone to failure. I want to remove it completely instead of buying a new one every time it breaks.

Im running at 340hp with the dpf still fitted. Going for a dpf delete first then ill test to run without the egr for a while and see if it makes a difference.

Is there someone here who runs without EGR?

T16OLE

2,946 posts

191 months

Tuesday 23rd May 2017
quotequote all
Yes, the cooler was replaced.

It was allowing coolant to enter the exhaust system I believe

Kev_Mk3

2,767 posts

95 months

Tuesday 23rd May 2017
quotequote all
mine split when I did my thermostats. Second hand one off a breaker did me as jesus these aint cheap

mardanmarre

Original Poster:

7 posts

83 months

Tuesday 23rd May 2017
quotequote all
Well, im removing the egr system. Should I reroute the cooling lines or just plugg them?

mardanmarre

Original Poster:

7 posts

83 months

Saturday 17th June 2017
quotequote all
Hello again everyone. Thanks for all the replies!
I removed my dpf and the whole egr assembly (egr cooler, valve, etc). Everything works fine and the car rund great! 370 hp and 700nm of torque!

Anyone who id thinking about removing egr and dpf i would say go for it if you need to.