Ducati 996 engine custom build

Ducati 996 engine custom build

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Discussion

poo at Paul's

14,143 posts

175 months

Saturday 9th November 2019
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No one with skills like yours should need a phone like that!

buzzer

Original Poster:

3,543 posts

240 months

Saturday 9th November 2019
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poo at Paul's said:
No one with skills like yours should need a phone like that!
I refuse to give it up biggrinbiggrinbiggrin

buzzer

Original Poster:

3,543 posts

240 months

Wednesday 13th November 2019
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Mr Dendrite said:
The Chuck Norris of fabrication, bow
biggrinbiggrinbiggrinbiggrin



I did the tappets… pleased to say they were all in tolerance! I also took the cams out to check the rockers, they were pretty near perfect, which was a relief!

Took the frame to the powder coaters… but he called me today to say there were marks on one of the frame and he was not happy to coat over them… they must have been under the original paint with filler in them! I took it back home and just touched them with a sharp drill and TIG welded them up and sanded them down. Really not impressed with Ducati frames...

I have also Etch primed the engine ready for a coat of 2K silver tomorrow. It took a lot of hours to remove the paint. I was lucky to find 5 LTR of old stock paint stripper which should keep me going a long time. the modern stuff is next to useless. I masked the engine off, a tip i picked up when I was an apprentice in a Bentley dealership for making gaskets was to tap around the gasket material with a plastic hammer... I do the same masking off.. put the tape on and go around the edge with a small plastic hammer. you get a perfect edge!









buzzer

Original Poster:

3,543 posts

240 months

Thursday 14th November 2019
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the painting came out rather well! just got to put it back together now!




TheOversteerLever

1,340 posts

213 months

Friday 15th November 2019
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What a project - serious skills!

Drop me a PM if you need anything suspension related.

Looking forward to future updates smokin

Biker's Nemesis

38,615 posts

208 months

Friday 15th November 2019
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I read every update but don't reply often because I just marvel in what you do and how you go about things.

So.. I am only posting to let you know that I like many others do read your thread.

buzzer

Original Poster:

3,543 posts

240 months

Friday 15th November 2019
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Biker's Nemesis said:
I read every update but don't reply often because I just marvel in what you do and how you go about things.

So.. I am only posting to let you know that I like many others do read your thread.
Thank, glad someone is looking!

bit more progress... I see a lot of builds spoilt by detail, and have been guilty of it myself in the past, in particular withe old plated parts... One thing I gave been meaning to do for a long time is have a go at DIY plating. Well I did some today and I have to say I am quite pleased with the results! I have used the blue passivate but there is a yellow gold one in the kit.






Edited by buzzer on Saturday 16th November 17:48

swampy442

1,472 posts

211 months

Tuesday 19th November 2019
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Love this thread, great work! "I couldnd find what I liked/wanted, so fk it I'll make it" biggrin

AceOfHearts

5,821 posts

191 months

Tuesday 19th November 2019
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How difficult was it cleaning up all the parts before plating? It's one of those things I really want to try at some stage.

buzzer

Original Poster:

3,543 posts

240 months

Tuesday 19th November 2019
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AceOfHearts said:
How difficult was it cleaning up all the parts before plating? It's one of those things I really want to try at some stage.
i did some with the bead blaster, and some with a wire brush on the grinder... both worked well. there is an acid cleaner with the kit, and instructions on how to test if its clean. its not that difficult to be honest and I am pleased with the results!


buzzer

Original Poster:

3,543 posts

240 months

Wednesday 20th November 2019
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Start of putting the engine back together! I know its a risk but I have decided to go open belts, I just love the look...

If anyone notices the weld on the engine stand, well I am truly ashamed... redcard I have no excuse other than i was really down on gas, and had the wrong tip in the MIG welder. A poor workman always blames his tools so they say laugh






buzzer

Original Poster:

3,543 posts

240 months

Saturday 23rd November 2019
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the frame and wheels are back from the shot blasters...  another superb job by Redditch Shotblasters!  he really is a meticulous guy! he does a nice Ducati Red, and a matt gold very close to the original!


buzzer

Original Poster:

3,543 posts

240 months

Monday 25th November 2019
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well the engine is all back together… there wont be any updates for a while as I have to divert my attention to making a jewellery box for my wife for Christmas!




poo at Paul's

14,143 posts

175 months

Friday 29th November 2019
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I cant be the only one who was wondering if you have sawn that engine down the middle, hinged it, so your missus can hang her necklaces up on the cam lobes.....? biggrin

buzzer

Original Poster:

3,543 posts

240 months

Friday 29th November 2019
quotequote all
poo at Paul's said:
I cant be the only one who was wondering if you have sawn that engine down the middle, hinged it, so your missus can hang her necklaces up on the cam lobes.....? biggrin
biggrinbiggrinbiggrin

Finished off the clamps and top yoke... and gave everything a polish... Polishing is a long, dirty, and quite dangerous job! I try to do everything at once as it makes a mess in the workshop!






the cueball

1,197 posts

55 months

Friday 29th November 2019
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buzzer said:
i did some with the bead blaster, and some with a wire brush on the grinder... both worked well. there is an acid cleaner with the kit, and instructions on how to test if its clean. its not that difficult to be honest and I am pleased with the results!
Awesome work...

What is the kit? Where is the kit? Can I buy the kit? scratchchin

I'm looking to have a go myself...


buzzer

Original Poster:

3,543 posts

240 months

Friday 29th November 2019
quotequote all
the cueball said:
Awesome work...

What is the kit? Where is the kit? Can I buy the kit? scratchchin

I'm looking to have a go myself...
Thanks! i bought the £55 Zinc kit from this company. it came with good instructions!

https://www.gaterosplating.co.uk/

the cueball

1,197 posts

55 months

Friday 29th November 2019
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buzzer said:
Thanks! i bought the £55 Zinc kit from this company. it came with good instructions!

https://www.gaterosplating.co.uk/
good man, cheers...

thumbup

buzzer

Original Poster:

3,543 posts

240 months

Tuesday 3rd December 2019
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I wanted to change the colour of the rear spring from yellow to red, and tidy up the shocker… which meant getting the spring off! its no easy task as its VERY strong. I drew up a couple of plates on CAD and sent the drawing to the laser cutter… few days later these came. made it an easy and safe job!






Biker's Nemesis

38,615 posts

208 months

Wednesday 4th December 2019
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buzzer said:
I wanted to change the colour of the rear spring from yellow to red, and tidy up the shocker… which meant getting the spring off! its no easy task as its VERY strong. I drew up a couple of plates on CAD and sent the drawing to the laser cutter… few days later these came. made it an easy and safe job!





Nicely made spring compressor. I laughed when I saw the polishing photo. I've been covered head to foot many times in the past.